A printing method includes determining a master machine setting by using a master substrate, printing a first test print including test fields, and using a first combination of printing fluid and master substrate, recording test fields of the first test print, and computationally determining and storing a first setting value for a first machine setting as the master setting. Printing a print job is prepared by changing the substrate to a second combination of printing fluid and substrate, printing a second test print including test fields, and using the second combination of printing fluid, substrate and master setting, recording the test fields of the second test print, and computationally determining and storing a second setting value for a second machine setting, the second setting value defined relative to the master setting. The print job is printed by using the second combination of printing fluid, substrate and second machine setting.

A printing method includes determining a master machine setting by using a master substrate, printing a first test print including test fields, and using a first combination of printing fluid and master substrate, recording test fields of the first test print, and computationally determining and storing a first setting value for a first machine setting as the master setting. Printing a print job is prepared by changing the substrate to a second combination of printing fluid and substrate, printing a second test print including test fields, and using the second combination of printing fluid, substrate and master setting, recording the test fields of the second test print, and computationally determining and storing a second setting value for a second machine setting, the second setting value defined relative to the master setting. The print job is printed by using the second combination of printing fluid, substrate and second machine setting.

An image based correction system compensates for the image quality artifacts induced by thermal ghosting on evolving imaging member surfaces. With thermal ghosting directly tied to previous image content, a feed forward system determines thermal ghosting artifacts based on images previously rendered and generates an open loop gray-level correction to a current image that mitigates undesirable ghosting. For example, the correction system compensates for the thermal ghosting by making the current image “lighter” in areas that will be imaged onto warmer blanket regions, thereby cancelling out TRC differences between different temperature regions. A temperature sensor is used to measure the temperature of the imaging blanket due to the stresses induced by the image. This data is used to learn the parameters of the temperature model periodically during operation, and used in subsequent corrections to mitigate thermal ghosting in spite of changes in blanket properties over use and time.

A method for correcting a measurement value of a reference mark on a material web is disclosed. A controller, a machine, a computer program and a computer program product can perform a correction of this type. To improve determination of the position of a reference mark on a material web, a machine in which the material web is moved in a conveying direction has at least one tool that functions in a non-positive locking manner, a second tool that functions in a non-positive locking manner and is located downstream of the first tool in the conveying direction, and a sensor that is located between the two tools. A measurement error in the sensor which arises as a result of an adjustment of the second tool is determined at least approximately at least via parameter values of the second tool. The measurement value is corrected by the measurement error.

Provided herein are methods and systems for the custom-printing of an item including, e.g., a) accepting customer request data for a workpiece and customer request data for a graphic design to cover at least a portion of the workpiece; b) accepting workpiece identifier data from a workpiece database based on the customer request data; c) accepting print design data from a print design database based on the customer request data for a graphic design; d) associating the print design data with the workpiece identifier data; e) printing the print design data onto a hydrofilm portion; f) placing the hydrofilm portion onto a fluid surface in a dip tank; g) applying an activator to the hydrofilm portion to yield an activated hydrofilm portion; and h) dipping the workpiece into the dip tank, whereby the activated hydrofilm portion is bonded to the workpiece as a result of the dipping.

A mounting unit, or printing system including a mounting unit, for mounting printing plate segments on a carrier sheet. The mounting unit includes a base for receiving the carrier sheet, at least two cameras, a controller for positioning the cameras relative to the base, and a computer connected to the controller and cameras. The computer is configured to receive a mounting file including a printing plate segment identifier, information regarding alignment of registration marks relative to the carrier sheet; and image data corresponding to a characteristic pattern associated with each printing plate segment. The unit is configured to display a composite image depicting the image data corresponding to the characteristic patterns in a predetermined arrangement of printing plate segment locations and orientations overlaid on an image of the carrier sheet from one of the at least two cameras.

A mounting unit, or printing system including a mounting unit, for mounting printing plate segments on a carrier sheet. The mounting unit includes a base for receiving the carrier sheet, at least two cameras, a controller for positioning the cameras relative to the base, and a computer connected to the controller and cameras. The computer is configured to receive a mounting file including a printing plate segment identifier, information regarding alignment of registration marks relative to the carrier sheet; and image data corresponding to a characteristic pattern associated with each printing plate segment. The unit is configured to display a composite image depicting the image data corresponding to the characteristic patterns in a predetermined arrangement of printing plate segment locations and orientations overlaid on an image of the carrier sheet from one of the at least two cameras.

Example implementations provide a controller for controlling printing of a printer, the controller comprising: an input interface for accessing an image to be printed; an image processor to identify at least one selected feature within the image; and circuitry: a. to control printing of said at least one selected feature using a respective print operation; and b. to control printing of said image, other said at least one selected feature, using a further respective print operation; c. said respective print operation being different to said further respective print operation.

Example implementations provide a controller for controlling printing of a printer, the controller comprising: an input interface for accessing an image to be printed; an image processor to identify at least one selected feature within the image; and circuitry: a. to control printing of said at least one selected feature using a respective print operation; and b. to control printing of said image, other said at least one selected feature, using a further respective print operation; c. said respective print operation being different to said further respective print operation.

A method of recording inspection data relating to print products formed on a printing press, the print products including a sequence of repeating format images, the method including the step of storing digital images of defective parts of a print product, wherein a compressed video stream of a regular sequence of the format images is stored for at least a clipping of the repeating format.