Improved pliable print rollers for high speed drink can printing machines increase the pliable roller life five- to ten-fold at comparable ink thickness and machine speed. The improved performance results from the selection of materials utilized including a combination of elastomers, and in some case an essentially oil-free composition, and an associated manufacturing process not previously utilized to create pliable print rollers for high speed drink can printing machines. In particular a particular embodiment, the composition includes a combination of elastomers (e.g., 75% polyisoprene and 25% polybutadiene), a filler (e.g., silica), a curing agent (e.g., peroxided), and other additives (e.g., pigment, antioxidant, antiozonant) with little or no oil added as a softener. An illustrative composition including 150 parts by weight contains 100 parts elastomer, 35 parts filler, 4 parts curing agent, and 11 parts other additives (i.e., zero parts oil softener).

The present application discloses an anilox roll having a liquid carry capacity. The anilox roll includes a support; and a liquid transfer layer on an outer surface of the support, the liquid transfer layer having a plurality of liquid transfer cells for carrying a liquid. The liquid carrying capacity of the anilox roll is adjustable.

The present application discloses an anilox roll having a liquid carry capacity. The anilox roll includes a support; and a liquid transfer layer on an outer surface of the support, the liquid transfer layer having a plurality of liquid transfer cells for carrying a liquid. The liquid carrying capacity of the anilox roll is adjustable.

A method for manufacturing and regenerating a functional surface of an anilox sleeve or anilox roller for a printing machine with a coating protecting against wear and corrosion. The anilox sleeve is preferably made out of a lightweight plastic on which an intermediate layer is applied and has a metal tube located above the intermediate layer. During a first phase, the worn engraving and the old layer are ground off from the cylindrical surface of the anilox sleeve, that is to say from the metal tube, and a coating, a carbidic tungsten carbide-cobalt-chromium layer (WCCoCr) is subsequently applied. This carbidic layer is applied by a high-speed flame spraying (HVOF) process and subsequently functionalized by laser.

A method for manufacturing and regenerating a functional surface of an anilox sleeve or anilox roller for a printing machine with a coating protecting against wear and corrosion. The anilox sleeve is preferably made out of a lightweight plastic on which an intermediate layer is applied and has a metal tube located above the intermediate layer. During a first phase, the worn engraving and the old layer are ground off from the cylindrical surface of the anilox sleeve, that is to say from the metal tube, and a coating, a carbidic tungsten carbide-cobalt-chromium layer (WCCoCr) is subsequently applied. This carbidic layer is applied by a high-speed flame spraying (HVOF) process and subsequently functionalized by laser.

A substantially tubular interchangeable sleeve is adapted for applying a printing or coating liquid to a substrate material or offset roller. The sleeve has a multi-layer construction primarily consisting of a first outer layer of a dimensionally stable substantially fluid-impregnable solid material, such as aluminum or steel, around the exterior surface of which is affixed or applied a print or coating liquid receiving plate or layer. The sleeve further comprises one or more further interior layers of relatively less dimensionally stable, compressible, usually fibrous materials disposed inwardly of the interior surface of the first layer which, under air pressure, can be compressed so as to enlarge the inner dimensions of the sleeve so that it can be slid over a suitable bridge mandrel. The sleeve further comprises at least one end ring of a dimensionally stable substantially fluid-impregnable solid material.

A substantially tubular interchangeable sleeve is adapted for applying a printing or coating liquid to a substrate material or offset roller. The sleeve has a multi-layer construction primarily consisting of a first outer layer of a dimensionally stable substantially fluid-impregnable solid material, such as aluminum or steel, around the exterior surface of which is affixed or applied a print or coating liquid receiving plate or layer. The sleeve further comprises one or more further interior layers of relatively less dimensionally stable, compressible, usually fibrous materials disposed inwardly of the interior surface of the first layer which, under air pressure, can be compressed so as to enlarge the inner dimensions of the sleeve so that it can be slid over a suitable bridge mandrel. The sleeve further comprises at least one end ring of a dimensionally stable substantially fluid-impregnable solid material.

An article with an operative liquid-bearing surface is adapted for transferring that liquid to a substrate material or printing plate. The entire operative surface of the article is provided with a pattern of microscopic discrete depressions which are usually laser-engraved into the surface so that a substantially continuous wall structure remains which surrounds and defines the depressions. In particular the depressions are of a cross-sectional shape which is symmetrical about one or both of a lateral and a medial axis perpendicular thereto, and arranged adjacent one another in offset fashion, and above and below one another so that the pattern thus formed is substantially uniform and repeating. Each of at least one of the pairs of lateral or medial sidewalls of any one depression are contoured, the contour of one of the pair being generally the mirror image of the other.

An article with an operative liquid-bearing surface is adapted for transferring that liquid to a substrate material or printing plate. The entire operative surface of the article is provided with a pattern of microscopic discrete depressions which are usually laser-engraved into the surface so that a substantially continuous wall structure remains which surrounds and defines the depressions. In particular the depressions are of a cross-sectional shape which is symmetrical about one or both of a lateral and a medial axis perpendicular thereto, and arranged adjacent one another in offset fashion, and above and below one another so that the pattern thus formed is substantially uniform and repeating. Each of at least one of the pairs of lateral or medial sidewalls of any one depression are contoured, the contour of one of the pair being generally the mirror image of the other.

The present application discloses an anilox roll having a liquid carry capacity. The anilox roll includes a support; and a liquid transfer layer on an outer surface of the support, the liquid transfer layer having a plurality of liquid transfer cells for carrying a liquid. The liquid carrying capacity of the anilox roll is adjustable.