An envelope processing apparatus that inserts an enclosure into an envelope includes an envelope conveyor, a flap opener, an enclosure pusher, and circuitry. The envelope conveyor extends in a vertical direction and conveys the envelope to an enclosing position via an envelope conveyance passage as a passage in which the envelope is conveyed. The flap opener opens a flap of the envelope. The enclosure pusher pushes the enclosure toward an opening of a body of the envelope conveyed to the enclosing position with the flap open. The circuitry changes a pushing amount of the enclosure into the envelope and adjusts the pushing amount based on the opening of the body of the envelope within a specified range from an inside to an outside of the body of the envelope.

An automated greeting card conveyance system is disclosed that includes a first conveyor configured to transport pre-decorated greeting cards along a first conveyance path and a second conveyor configured to transport envelopes along a second conveyance path. A control system controls customization of each greeting card and envelope by (a) determining a card identifier of the greeting card, (b) identifying customized content associated with an order for the greeting card having the card identifier, and (c) causing the customized content to be printed on the greeting card and envelope. A coupling system may also be used to automatically insert the greeting card into the envelope. In addition, a sealing system may be used to automatically seal envelope having a pointed envelope flap.

An automated greeting card conveyance system is disclosed that includes a first conveyor configured to transport pre-decorated greeting cards along a first conveyance path and a second conveyor configured to transport envelopes along a second conveyance path. A control system controls customization of each greeting card and envelope by (a) determining a card identifier of the greeting card, (b) identifying customized content associated with an order for the greeting card having the card identifier, and (c) causing the customized content to be printed on the greeting card and envelope. A coupling system may also be used to automatically insert the greeting card into the envelope. In addition, a sealing system may be used to automatically seal envelope having a pointed envelope flap.

An envelope processing apparatus inserts an enclosure into an envelope and includes a first conveyor, a first ejector, a second conveyor, a second ejector, and circuitry. The first conveyor conveys the enclosure to an enclosing position. The envelope in which the enclosure is enclosed is ejected to the first ejector. The second conveyor conveys the envelope to the enclosing position via an envelope conveyance passage extended in a substantially vertical and up-and-down direction and conveys the envelope in which the enclosure is inserted to the first ejector. The second ejector is separate from the first ejector. The enclosure is ejected to the second ejector. The circuitry controls a conveyance operation of the first conveyor and the second conveyor.

A method for processing a batch of mailpieces on an inserting station comprising at least a document feeder and a document scanner to read barcodes printed on pages of documents belonging to said batch of mailpieces, the method including the steps of selecting a job type having job parameters for the batch of mailpieces, extracting a first page belonging to a mailpiece from the document feeder, scanning the first page with the document scanner, searching a first barcode printed on the first page, reading the first barcode on the first page, extracting from the first barcode an information including at least one of a mailpiece identifier, a page count or position coordinates, processing the information to retrieve a position of a second barcode printed on a second page to be extracted from the document feeder, extracting the second page from the document feeder, scanning the second page with the document scanner, searching a second barcode on the second page at the retrieved position, and reading the second barcode on the second page.

A system and method for continuously forming an envelope. The method includes providing a substrate including a liner, where the substrate has a side edge; plunging the substrate into a cartridge with a pusher to a desired depth to form a U having two opposing walls, two side openings and a flap opening; squeezing the two opposing walls along the two side openings, while keeping the flap opening open; sealing the two opposing walls along the two side openings to form the envelope; retracting the pusher; and filling the envelope disposed in the cartridge via the flap opening, where the substrate is disposed on a roll.

A method for processing a batch of mailpieces on an inserting station comprising at least a document feeder and a document scanner to read barcodes printed on pages of documents belonging to said batch of mailpieces, the method including the steps of selecting a job type having job parameters for the batch of mailpieces, extracting a first page belonging to a mailpiece from the document feeder, scanning the first page with the document scanner, searching a first barcode printed on the first page, reading the first barcode on the first page, extracting from the first barcode an information including at least one of a mailpiece identifier, a page count or position coordinates, processing the information to retrieve a position of a second barcode printed on a second page to be extracted from the document feeder, extracting the second page from the document feeder, scanning the second page with the document scanner, searching a second barcode on the second page at the retrieved position, and reading the second barcode on the second page.

A system and method for continuously forming an envelope. The method includes providing a substrate including a liner, where the substrate has a side edge; plunging the substrate into a cartridge with a pusher to a desired depth to form a U having two opposing walls, two side openings and a flap opening; squeezing the two opposing walls along the two side openings, while keeping the flap opening open; sealing the two opposing walls along the two side openings to form the envelope; retracting the pusher; and filling the envelope disposed in the cartridge via the flap opening, where the substrate is disposed on a roll.

An envelope processing apparatus includes a flap opener, a first envelope detector, a second envelope detector, and circuitry. The flap opener opens a flap of an envelope during conveyance of the envelope in an envelope conveyance passage in which the envelope is conveyed to an enclosing position. The first envelope detector detects the envelope at a position upstream from the flap opener in a conveyance direction of the envelope. The second envelope detector detects the envelope at a position downstream from the flap opener in the conveyance direction. The circuitry causes the flap opener to execute an opening operation of the flap of the envelope conveyed to the enclosing position and causes the flap opener to execute the opening operation of the flap again when an opening-and-closing state of the flap determined based on detection results of the envelope by the first and second envelope detectors is abnormal.

A method for bringing together a wrapper and a plurality of inserts can be used to form an advertising means compilation. In a region of a compilation section, the wrapper and the inserts are deposited on one another individually and in succession on a conveying element which is moved in a direction of transport. A leading edge of the wrapper is deposited offset relative to leading edges of the inserts so as to form an excess length of the wrapper. The inserts are deposited on one another, forming a stack, such that the leading edges of the inserts form a common fold edge. The excess length of the wrapper, which lies flat on the conveying element or on the stack of inserts, is folded around the fold edge and, at least in part, around the stack of inserts so as to form the advertising means compilation.