Patent classifications
B44C5/04
Component with Surface Structure Generated by Embossing and Method for the Production Thereof
The invention relates to a component having a plate-shaped or profile-shaped support and a decorative surface layer connected to the support, the surface layer being formed of thermally curable resin and comprising a three-dimensional surface structure that is produced by embossing and is irregular. According to the invention, in order to inexpensively obtain a decorative surface which has good wear resistance and largely prevents disturbing finger prints, the surface structure comprises regions that are alternately ordered and non-ordered and that are formed by a ribbed and/or grooved structure, ordered regions having parallel and/or quasi-parallel ribs and/or parallel and/or quasi-parallel grooves being interrupted by non-ordered regions or structural breaks, and the width of the respective rib or groove being in the range of from 0.5 μm to 100 μm. Furthermore, a method for manufacturing a component of this type using a corresponding embossing tool is disclosed and claimed.
PROCESS FOR PRODUCING RESINOUS PANEL
A process for producing a resinous panel which is for use as at least some of the front panel of an article, the process including (A) a step in which a resin sheet having a thickness of 0.5-10 mm is fixed to a working table and (B) a step in which the resin sheet is punched out by forcing a Thomson blade into the resin sheet approximately perpendicularly thereto from the side where the surface of the resin sheet is to be the outer surface of the article, thereby obtaining the front panel, wherein (C) the Thomson blade is a double-edged blade having an edge angle of 30-60 degrees. The resin sheet has a tensile modulus of preferably 1,500 MPa or greater. Preferably, the resin sheet includes a transparent resin sheet layer and a colored resin sheet layer in this order from the surface that is to be the outer surface of the article. The colored resin sheet is one which does not break when a DuPont impact test was conducted in accordance with ASTM-D2794 in a 0° C. environment under the conditions of a height of 50 cm, an impactor diameter of 1 inch, an impactor weight of 1 Kg, and a pedestal diameter of ½ inch.
METHOD AND MACHINE FOR PRODUCING RELIEFS AND PANEL COMPRISING SAID RELIEFS
A method for producing a relief on a substrate, the relief having a recess area and a no-recess area, the recess area being adjacent to the no-recess area and forming a recess with respect to the no-recess area. The method extending a relief base layer on the substrate, digitally printing with a first volume per area of printed product on the outer surface of the extended relief base layer to obtain the recess area, the recess area forming the recess with respect to the outer surface of the extended relief base layer, and digitally printing with a second volume per area of printed product on the outer surface of the extended relief base layer at least adjacently to the recess area, to obtain the no-recess area.
METHOD AND MACHINE FOR PRODUCING RELIEFS AND PANEL COMPRISING SAID RELIEFS
A method for producing a relief on a substrate, the relief having a recess area and a no-recess area, the recess area being adjacent to the no-recess area and forming a recess with respect to the no-recess area. The method extending a relief base layer on the substrate, digitally printing with a first volume per area of printed product on the outer surface of the extended relief base layer to obtain the recess area, the recess area forming the recess with respect to the outer surface of the extended relief base layer, and digitally printing with a second volume per area of printed product on the outer surface of the extended relief base layer at least adjacently to the recess area, to obtain the no-recess area.
METHOD FOR MANUFACTURING A DECORATIVE PANEL AND A DECORATIVE PANEL
A method for manufacturing a laminate assembly may involve providing a decorative paper, impregnating the decorative paper with a first thermosetting resin, and laminating the resin provided decorative paper on a substrate. The decorative paper may be impregnated with a second thermosetting resin before being laminated.
METHOD FOR MANUFACTURING A DECORATIVE PANEL AND A DECORATIVE PANEL
A method for manufacturing a laminate assembly may involve providing a decorative paper, impregnating the decorative paper with a first thermosetting resin, and laminating the resin provided decorative paper on a substrate. The decorative paper may be impregnated with a second thermosetting resin before being laminated.
Method for manufacturing an engineered stone and an engineered stone
A method for manufacturing an engineered stone, the method including: providing a mixture comprising at least a stone or stone like material and a binder; compacting the mixture; curing the binder; and further comprising printing a printed pattern on at least a top surface of the engineered stone.
Decorative panel having a digitally printed pattern and printing method therefor
Disclosed is a method of producing a pattern for a decorative panel. The method includes applying a clear gel coat on a mold to form a clear layer. The clear layer is cured and then digitally printed with one or more inks so as to produce a pattern on the clear layer. Also disclosed is a decorative panel including a clear layer, an opaque layer and a pattern digitally printed on the clear layer, between the clear and opaque layers, such that the pattern is visible through the clear layer.
Panel and methods for manufacturing panels
A method is provided for manufacturing a panel that includes a substrate and a top layer provided on the substrate. The top layer may include a decor film and a transparent film. The decor film may be a printed synthetic material film chosen from the group consisting of a vinyl-based film, a polyethylene based film, a polyurethane based film, and a polypropylene film. A print may be situated on an upper side of the printed synthetic material film. The transparent film may be a thermoplastic synthetic material film the material of which is chosen from the group consisting of polyvinyl chloride, polyethylene, polyurethane, and polypropylene. The method may involve providing the decor film and the transparent film on the substrate by performing a first press treatment at an increased temperature to form a package of the substrate, the decor film, and the transparent film. The first press treatment may be performed by a calendar device or a continuous press device. A structure may be formed in the thermoplastic synthetic material that forms a surface of the package by performing a second press treatment using a press device with a structured press element at a temperature that is lower than the increased temperature.
METHOD FOR REALISING A CERAMIC SLAB
A method for realising a ceramic slab, comprising the following steps: arranging on a first deposition plane (50) a decorated layer (L2) provided with a decoration (200), gradually depositing the decorated soft layer (L2) from a head (H) to a tail (T); gradually transferring the soft layer (L2) by deposition from the first deposition plane (50) to a second deposition plane (83), placed at a lower height than the first deposition plane (50), starting from the tail (T) of the second soft layer (L2), gradually realising a second layer (L3) on the second deposition plane (83).