This document describes systems and processes for forming synthetic molded slabs, which may be suitable for use in living or working spaces (e.g., along a countertop, table, floor, or the like).

This document describes systems and processes for forming synthetic molded slabs, which may be suitable for use in living or working spaces (e.g., along a countertop, table, floor, or the like).

An interlayer mixing apparatus for texturing man-made stone slabs has a pressing assembly, a coloring component, a stirring assembly, a moving assembly, and a control system. A conveyor belt sequentially conveys a slab to working areas of the pressing assembly, the coloring component, and the stirring assembly which are separately connected to the control system. The pressing assembly presses the slab before the pigment and the slab are stirred, so that the texture boundary on the final product is clearer and more complete. The control system moves the moving assembly to position the stirring assembly according to a texture route, while the stirring assembly performs stirring on a part of the surface of the slab, to stir a pigment layer with a raw material layer on the slab.

An interlayer mixing apparatus for texturing man-made stone slabs has a pressing assembly, a coloring component, a stirring assembly, a moving assembly, and a control system. A conveyor belt sequentially conveys a slab to working areas of the pressing assembly, the coloring component, and the stirring assembly which are separately connected to the control system. The pressing assembly presses the slab before the pigment and the slab are stirred, so that the texture boundary on the final product is clearer and more complete. The control system moves the moving assembly to position the stirring assembly according to a texture route, while the stirring assembly performs stirring on a part of the surface of the slab, to stir a pigment layer with a raw material layer on the slab.

Disclosed are an artificial marble composition having a natural marble texture, and a method for producing artificial marble using the same. The artificial marble composition according to the present invention comprises: a first resin mixture; and a second resin mixture which is added to the first resin mixture and has a viscosity different from the first resin mixture, wherein each of the first and second resin mixtures comprises a base resin and an inorganic filler, and wherein the second resin mixture further comprises a thixotropic agent.

Disclosed are an artificial marble composition having a natural marble texture, and a method for producing artificial marble using the same. The artificial marble composition according to the present invention comprises: a first resin mixture; and a second resin mixture which is added to the first resin mixture and has a viscosity different from the first resin mixture, wherein each of the first and second resin mixtures comprises a base resin and an inorganic filler, and wherein the second resin mixture further comprises a thixotropic agent.

A method for manufacturing an engineered stone, the method including: providing a mixture comprising at least a stone or stone like material and a binder; compacting the mixture; curing the binder; and further comprising printing a printed pattern on at least a top surface of the engineered stone.

A process for producing a surface covering with an embossed printed surface is described. A substrate (16) is continuously moved through a production line, and this substrate (16) is first provided, in a printing equipment (12), with a printed pattern and thereafter, in an embossing equipment (14), with an embossed pattern, which is registered with the printed pattern. The printing equipment (12) produces the printed pattern in-line with the production of the embossed pattern. During printing in the printing equipment (12), the printed pattern is stretched or compressed, dynamically responsive to indicators of misalignments between the printed pattern and the embossed pattern, so as to correct or prevent the misalignments. A production line for carrying out this process is also proposed.

A process for producing a surface covering with an embossed printed surface is described. A substrate (16) is continuously moved through a production line, and this substrate (16) is first provided, in a printing equipment (12), with a printed pattern and thereafter, in an embossing equipment (14), with an embossed pattern, which is registered with the printed pattern. The printing equipment (12) produces the printed pattern in-line with the production of the embossed pattern. During printing in the printing equipment (12), the printed pattern is stretched or compressed, dynamically responsive to indicators of misalignments between the printed pattern and the embossed pattern, so as to correct or prevent the misalignments. A production line for carrying out this process is also proposed.

The appearance of natural rock faces are formed on planar panels or part portions disposed horizontally by stamping or texturizing a cementatious mixture of veneer material and then selectively applying colorant matter, which may include combinations of stains and mineral.