The present invention relates to floor panels for outdoor use, which front side is provided with a decorative—respectively protective layer and which comprises at its sides coupling means inform of groove and tongue elements. The material of the carrier plate is thereby MDF or HDF board of acetylated wood, a fiber cement board or is based on polyvinylchloride and the decorative—respectively protective layer consisting of a radiation cured acrylate-containing film or a polymeric layer with hardness gradient, wherein the hardness of the polymeric layer decreases in particular continuously with increasing depth seen from the surface of the polymeric layer.

The present invention relates to floor panels for outdoor use, which front side is provided with a decorative—respectively protective layer and which comprises at its sides coupling means inform of groove and tongue elements. The material of the carrier plate is thereby MDF or HDF board of acetylated wood, a fiber cement board or is based on polyvinylchloride and the decorative—respectively protective layer consisting of a radiation cured acrylate-containing film or a polymeric layer with hardness gradient, wherein the hardness of the polymeric layer decreases in particular continuously with increasing depth seen from the surface of the polymeric layer.

A method may be provided for manufacturing coated panels of the type including at least a substrate and a top layer with a motif. The top layer may be provided on the substrate. The method may involve providing a synthetic material layer on the substrate. A relief may be provided on the surface of the synthetic material layer provided on the substrate. The relief may include a pattern of recesses and/or projections. The relief may be obtained by providing a mask on or in the synthetic material layer. The mask may enable a selective treatment of the synthetic material layer. A material-removing treatment or a material-depositing treatment may be performed on the synthetic material layer, such that the mask at least partially determines the pattern.

A method may be provided for manufacturing coated panels of the type including at least a substrate and a top layer with a motif. The top layer may be provided on the substrate. The method may involve providing a synthetic material layer on the substrate. A relief may be provided on the surface of said synthetic material layer provided on the substrate. The relief may include a pattern of recesses. The pattern may be at least partially determined by at least one print that is applied by inkjet printing. The relief may be obtained by printing a mask directly on the synthetic material layer. After providing the mask, the synthetic material layer may be cured. The mask may provide for selective curing of the synthetic material layer, such that the synthetic material layer is not solidified or solidified at a lesser extent in correspondence of the mask. The not solidified or less solidified portions of the synthetic material layer may be removed by performing a material-removing treatment on the synthetic material layer thereby obtaining the relief. The material-removing treatment may involve removing the mask.

A process for producing a surface covering with an embossed printed surface is described. A substrate (16) is continuously moved through a production line, and this substrate (16) is first provided, in a printing equipment (12), with a printed pattern and thereafter, in an embossing equipment (14), with an embossed pattern, which is registered with the printed pattern. The printing equipment (12) produces the printed pattern in-line with the production of the embossed pattern. During printing in the printing equipment (12), the printed pattern is stretched or compressed, dynamically responsive to indicators of misalignments between the printed pattern and the embossed pattern, so as to correct or prevent the misalignments. A production line for carrying out this process is also proposed.

A process for producing a surface covering with an embossed printed surface is described. A substrate (16) is continuously moved through a production line, and this substrate (16) is first provided, in a printing equipment (12), with a printed pattern and thereafter, in an embossing equipment (14), with an embossed pattern, which is registered with the printed pattern. The printing equipment (12) produces the printed pattern in-line with the production of the embossed pattern. During printing in the printing equipment (12), the printed pattern is stretched or compressed, dynamically responsive to indicators of misalignments between the printed pattern and the embossed pattern, so as to correct or prevent the misalignments. A production line for carrying out this process is also proposed.

Disclosed is a method of producing a pattern for a decorative panel. The method includes applying a clear gel coat on a mold to form a clear layer. The clear layer is cured and then digitally printed with one or more inks so as to produce a pattern on the clear layer. Also disclosed is a decorative panel including a clear layer, an opaque layer and a pattern digitally printed on the clear layer, between the clear and opaque layers, such that the pattern is visible through the clear layer.

Disclosed is a method of producing a pattern for a decorative panel. The method includes applying a clear gel coat on a mold to form a clear layer. The clear layer is cured and then digitally printed with one or more inks so as to produce a pattern on the clear layer. Also disclosed is a decorative panel including a clear layer, an opaque layer and a pattern digitally printed on the clear layer, between the clear and opaque layers, such that the pattern is visible through the clear layer.

The present disclosure describes architectural blocks configured to give the appearance of real cut stone. A fresh plaster composition may be applied to one or more surfaces of a block, such as a concrete masonry unit (CMU) to form an architectural block having the appearance of cut stone. The fresh plaster composition includes a cementitious component, such as white Portland cement, water, a limestone aggregate component, and optionally an adhesive component. The limestone aggregate component includes a fine sand portion and a coarse sand portion that effectively enable the appearance of cut stone after finishing of the hardened or curted plaster surface via sanding and/or polishing.

The present disclosure describes architectural blocks configured to give the appearance of real cut stone. A fresh plaster composition may be applied to one or more surfaces of a block, such as a concrete masonry unit (CMU) to form an architectural block having the appearance of cut stone. The fresh plaster composition includes a cementitious component, such as white Portland cement, water, a limestone aggregate component, and optionally an adhesive component. The limestone aggregate component includes a fine sand portion and a coarse sand portion that effectively enable the appearance of cut stone after finishing of the hardened or curted plaster surface via sanding and/or polishing.