A wheel with high strength flexible spokes of the present invention, including a rim and hub, and spokes between the rim and hub made of fibrous material that causes the spokes to be both lighter in weight and stronger than comparable steel spokes. The spokes are also flexible and resilient such that they can bend while retaining their integrity and strength. The wheel includes a nipple within the rim that receives the high strength spoke and allows for flexibility in adapting the spoke to wheels having differing shapes and sizes.

A rim for a bicycle wheel includes a radially outer tire-engaging portion, a first sidewall, and a second sidewall spaced apart from the first sidewall. The first and second sidewalls may extend radially inward of the radially outer tire-engaging portion. The rim includes a radially inner portion having at least one asymmetric protrusion.

A bicycle wheel has a wheel frame. The wheel frame is a hollow and annular frame and is composited by multiple equally sized wheel bars. Each one of the wheel bars has two halves connected to each other to form the wheel bar, and each one of the two halves being made by laminating, heating and forming a thermoplastic prepreg. The equally sized wheel bars are connected to each other to form the bicycle wheel.

A bicycle spoke has a spoke body having two remote ends, a rim end, and a hub end. The elongated body includes a longitudinally flattened cross-section. The body includes a first end portion thickness at the hub end transverse to a longitudinal plane. The body includes a second end portion thickness at the rim-side end transverse to the longitudinal plane. The body includes in a first center region disposed closer to the first end portion than to the second end portion, a first center region thickness transverse to the longitudinal plane that is less than the first end portion thickness. In a second center region disposed closer to the second end portion than to the first end portion, the body has the flattened cross-section wherein the second center region includes a second center region thickness transverse to the longitudinal plane that is less than the first center region thickness.

A process for manufacturing a spoked bicycle wheel, comprising the steps of providing a rim element having a spoke attachment chamber; providing a spoke attachment assembly for coupling to a respective spoke, inserting the spoke attachment assembly through an opening of the spoke attachment chamber along an insertion direction that is inclined with respect to the rim element and moving the spoke attachment assembly along the insertion direction until a stem of the spoke attachment assembly is at the surface of the spoke attachment chamber; moving the spoke attachment assembly along the surface of the spoke attachment chamber towards a spoke attachment seats; inserting the stem in the spoke attachment seat; and, constraining the spoke attachment assembly in the spoke attachment seat. The steps are repeated to couple a respective spoke attachment assembly to each of the plurality of spoke attachment seats. The invention also relates to a spoked bicycle wheel produced by the above process.

A bicycle disc wheel or spoked wheel (10) is disclosed, comprising a hub (12), a rim (14) and at least one disc or spoke-type structural element (60) integral with the hub (12) and the rim (14), wherein said at least one structural element (60) is pretensioned. A process for manufacturing thereof comprises the sequential steps of providing a hub (12) and a rim (14), applying a compression on the rim (14) towards the hub (12) elastically deforming it, rendering at least one disc or spoke-type structural element (60) integral with the hub (12) and the rim (14), and removing the compression onto the rim (14) applied in step a).

A wheel having a longitudinal plane normal to an axis of rotation. The wheel has a rim with side surfaces on opposite sides of the longitudinal plane. A hub is concentrically disposed relative to the rim. Two unitary side elements are disposed on opposite sides of the longitudinal plane and are coupled to the rim and to end portions of the hub. Each of the unitary side elements has an annular sidewall, a flange portion, and a plurality of spokes that do not cross the longitudinal plane and that integrally interconnect the annular sidewall and the flange portion. An end portion of each spoke of the one side element is tied to the end portion of an aligned spoke of the other side element adjacent to the sidewall to restrict the tied end portions from moving away from each other.

A bicycle rim is configured to reduce drag as well as enhance steering stability, such as in gusty and/or high cross wind conditions. The rim includes a leading edge where the rim interfaces with a tire, and a sidewall extends from the leading edge. The rim includes a spoke face where one or more spokes extend from the bicycle rim. A reflexed blend portion is disposed between the sidewall and the spoke face. The reflexed blend portion allows the sidewall to have increased camber which lowers pressure drag. At the same time, the reflexed blend portion allows the spoke face to have a larger radius so as to provide greater steering stability, such as in gusty and/or high cross wind conditions.

A vehicle wheel including a rim, a hub, and a plurality of spokes extending with a span portion between the rim hub. The rim and/or hub constitutes a bracing element. A connecting element is connected to the bracing element and includes an external surface, an internal cavity. A spoke has a longitudinal axis and an external spoke surface that that overlaps the internal cavity in an overlap region, and a pre-formed lateral spoke surface. The connecting element is crimped to create a crimped joinder with the spoke such that the connector surface is pressed and plastically deformed to displace the internal cavity toward the spoke surface in the overlap region to cause a lateral connector surface to laterally overlap the lateral spoke surface to create an overlie engagement and/or to increase a lateral overlap between a lateral connector surface and the lateral spoke surface in an overlie engagement. The overlie engagement supports spoke tensile load.

A bicycle hub comprises a tubular body and a spoke attachment part. The tubular body has a rotational axis. The spoke attachment part includes an attachment opening through which a spoke is to extend. The attachment opening includes a first end opening through which the spoke is to extend, and a second end opening through which the spoke is to extend. The second end opening is provided outward of the first end opening in a radial direction perpendicular to the rotational axis. The second end opening has a first maximum length and a second maximum length. The first maximum length is defined in a circumferential direction defined about the rotational axis. The second maximum length is defined in an axial direction parallel to the rotational axis. The first maximum length is larger than the second maximum length.