An axle extension member configured for attachment to an axle flange of a truck may be used to modify the truck from a standard track configuration to a wider track configuration to accommodate super single wheels. Methods for adjusting track width of a truck axle are also provided. The axle extension member includes an annular spacer portion and a spindle portion configured to receive an extended length axle shaft therethrough. The annular spacer portion is configured to abut and attach to an outboard face of the axle flange. At least one attachment feature is configured for attaching a disc brake assembly to the axle extension member.

A hub unit that is to be installed on a vehicle is provided with: an outer ring having, on the inner circumferential surface, a first outer raceway surface and a second outer raceway surface that is disposed to the outside of the first outer raceway surface in the vehicle width direction when the hub unit is installed on the vehicle; an inner shaft that is disposed on the inside of the outer ring concentrically with the outer ring and on which a wheel is installed on the outer end in the vehicle width direction; and an inner ring that is press-fitted to the inner shaft on the inner end in the vehicle width direction.

A hub unit that is to be installed on a vehicle is provided with: an outer ring having, on the inner circumferential surface, a first outer raceway surface and a second outer raceway surface that is disposed to the outside of the first outer raceway surface in the vehicle width direction when the hub unit is installed on the vehicle; an inner shaft that is disposed on the inside of the outer ring concentrically with the outer ring and on which a wheel is installed on the outer end in the vehicle width direction; and an inner ring that is press-fitted to the inner shaft on the inner end in the vehicle width direction.

A bearing device 1 for a vehicle wheel, wherein an annular weir part 20 is provided on the outer periphery of an outer-side end part of an outer member 2, the annular weir part 20 having the rotation axis L of an inner member 3 as a center, the weir part 20 having a shape that is asymmetrical between the upper side Us and the lower side Ls of the outer member 2, and the weir part 20 being inclined farther toward the inner side the more a weir wall surface 20a faces outward in the radial direction in a part or all of the upper side Us. Also, the weir part 20 is inclined farther toward the outer side the more the weir wall surface 20a faces outward in the radial direction in a part or all of the lower side Ls.

A bearing device 1 for a vehicle wheel, wherein an annular weir part 20 is provided on the outer periphery of an outer-side end part of an outer member 2, the annular weir part 20 having the rotation axis L of an inner member 3 as a center, the weir part 20 having a shape that is asymmetrical between the upper side Us and the lower side Ls of the outer member 2, and the weir part 20 being inclined farther toward the inner side the more a weir wall surface 20a faces outward in the radial direction in a part or all of the upper side Us. Also, the weir part 20 is inclined farther toward the outer side the more the weir wall surface 20a faces outward in the radial direction in a part or all of the lower side Ls.

Self-steering axle assembly has an axle with central tube having a longitudinal central axis. A king pin is connected with an end portion of the axle. A knuckle is connected with the king pin. The knuckle includes a torque plate section. A first arm of the knuckle extends from a side of the torque plate section and receives a first end portion of the king pin. A second arm extends from the torque plate section in the same direction as the first arm. The second arm receives a second end portion of the king pin. A spindle is friction welded to the torque plate section and has a longitudinal central axis. The torque plate section has at least one surface on the torque plate section extending substantially perpendicular to the longitudinal central axis of the spindle. A tool engages the surface during friction welding of the spindle to the torque plate section. The relative locations of the axle, spindle and king pin enable an air disc brake actuator to avoid contact with components of the heavy-duty vehicle during steering and with the ground and debris.

A wheel bearing device has a vehicle-body-mounting flange 5b with a plurality of ears 10 discontinuously formed in a circumferential direction on an outer circumferential surface of the outer member 5. An outer circumferential surface 11 on the outer side of the outer member is tapered and formed such that a diameter of the outer member gradually decreases in a direction to an outer side. Ridges 16 protrude from a fitting surface 12 toward the outside in a radial direction. The ridges 16 are formed between the plurality of ears 10. The ridges 16 are forged to smoothly connect to the outer circumferential surfaces of the plurality of ears 10. Ribs 15 are forged on inner-side outer circumferential surfaces of the plurality of ears 10.

A method of manufacturing a rolling bearing unit for supporting a wheel includes detecting a current value flowing through an electric motor (19) configured to drive a roll (22) and determining a time to terminate a caulking process on the basis of the detected value when a caulking section (13) is formed by pressing the roll (22), inclined with respect to a central axis of a hub main body (7) and supported in a rotatable state about a central axis of the roll, against a cylindrical section (12), installed on an inner end portion of the hub main body (7) in the axial direction, while the roll (22) is rotated about the central axis of the hub main body (7).

A method of manufacturing a rolling bearing unit for supporting a wheel includes detecting a current value flowing through an electric motor (19) configured to drive a roll (22) and determining a time to terminate a caulking process on the basis of the detected value when a caulking section (13) is formed by pressing the roll (22), inclined with respect to a central axis of a hub main body (7) and supported in a rotatable state about a central axis of the roll, against a cylindrical section (12), installed on an inner end portion of the hub main body (7) in the axial direction, while the roll (22) is rotated about the central axis of the hub main body (7).

A method of making an axle sleeve includes forming a main body comprising a cylinder and forming an expansion member whereby a diameter of the main body may be varied. The method includes cutting an inner helical cutout comprising a first slit defined through the main body and extending helically from an inner edge of the main body, cutting an outer helical cutout comprising a second slit defined through the main body and extending helically from an outer edge of the main body, forming an inner edge remaining portion comprising an annular section of the main body unbroken by the inner helical cutout, and forming an outer edge remaining portion comprising an annular section of the main body unbroken by the outer helical cutout.