An axle assembly having at least one lubricant passage. A differential carrier, a motor housing, and a cover may cooperate to at least partially define a first lubricant passage that routes lubricant from an axle housing to the cover. The differential carrier, motor housing, and cover may cooperate to at least partially define a second lubricant passage that routes lubricant from the cover to the axle housing.

A hub-bearing unit is provided with: a rotatable hub, with an axially outer flange portion configured for engagement with a rotatable element of a motor vehicle, a bearing unit provided with a fixed radially outer ring, configured for engagement with a fixed element of the motor vehicle, a first, axially outer, crown of rolling bodies, and a second, axially inner, crown of rolling bodies, interposed between the radially outer ring and the hub. The hub also assumes the function of the radially inner ring of the bearing unit and the bell of a constant velocity joint. The hub-bearing unit is designed so that the axial distance between the center of the axially inner crown of rolling bodies and the rolling center of the constant velocity joint lies within a predetermined range according to the following formula:

[00001]$\{\begin{array}{cc}\mathrm{with}.Math..Math.L\ge 0,& 0.4\le \frac{P_B}{S+A+L}\le 4\\ \mathrm{with}.Math..Math.L<0,& 0.5\le \frac{P_B}{S+A}\le 4.Math.\end{array}\hspace{1em}$

A dual plunging constant velocity (CV) drive shaft is provided for communicating rotational forces from a transaxle to a drive wheel of a vehicle. The dual plunging CV drive shaft comprises a drive shaft that transfers torque from the transaxle to the drive wheel. An inboard plunging CV joint is coupled between the transaxle and the drive shaft, and an outboard plunging CV joint is coupled between the drive shaft and the drive wheel. The inboard and outboard plunging CV joints each comprises an elongate housing that receives a CV joint coupled with the drive shaft. The inboard and outboard plunging CV joints communicate rotational forces from the transaxle to the drive wheel during vertical pivoting of a trailing arm coupled with the outboard plunging CV joint. The elongate housings allow the drive shaft to “float” longitudinally, as needed, during extreme pivoting motion of the suspension.

A motor drive unit, in which an output end of a motor drive system using an electric motor as a power source and a rotator rotatably supported by a bearing unit are arranged side by side in an axial direction, and the output end of the motor drive system and the rotator are drivingly coupled in a relatively displaceable manner by a coupling member in which a plurality of couplers spaced apart in an axial direction are set. The bearing unit of the rotator is arranged such that a center of displacement of the rotator defined by the bearing unit is located between an arbitrary pair of couplers among the couplers.

An axle assembly that is configured with reduced weight and an internal configuration that is configured to reduce losses through, for example, higher efficiency gearing, low viscosity lubricant and reduced lubricant levels as compared with current production automotive axle assemblies that are configured with a similar overall gear ratio and capacity.

An axle assembly having an axle housing, an axle shaft, a plurality of axle shaft bearings and a seal. The axle housing has a tubular member and an end flange that is coupled to the tubular member. The axle shaft bearings and the seal are received in the end flange and are engaged to the axle shaft. The axle shaft bearings support the axle shaft for rotation relative to the axle housing. The seal is sealingly engaged to the end flange and the axle shaft. A method for assembling an axle assembly is also provided.

An axle assembly for a vehicle including a differential assembly, a first axle tube extending outwardly from a first side of the differential assembly and defining an axle bore, a first axle shaft rotatably received in the first axle tube, and defining an annular groove extending radially inwardly from its outer surface, a retainer nut axially fixed to a distal end of the first axle tube, the retainer nut having an annular flange extending inwardly into the axle bore and defining an annular outer raceway, a snap ring received in the annular groove, and an axial thrust component disposed in the axle bore of the first axle tube between the snap ring and the outer raceway of the retainer nut.

A constant velocity joint assembly includes a constant velocity joint. The constant velocity joint assembly also includes a sealing boot in contact with the constant velocity joint. The constant velocity joint assembly further includes a boot protector disposed on a radially outer surface of a portion of the sealing boot. The constant velocity joint assembly yet further includes a first fastener coupled to the boot protector to secure the boot protector to the constant velocity joint.

A wheel bearing assembly may include a wheel hub having a hub flange; one or more inner rings configured to be mounted to one side of the wheel hub; an outer ring provided radially outward of the one or more inner rings; a spacer coupled to a vehicle-body-side end portion of an inner ring disposed on a vehicle-body-side; and one or more rolling elements provided between the one or more inner rings and the outer ring. The one or more inner rings may be configured to be held on the wheel hub by plastically deforming a vehicle-body-side end portion of the wheel hub in a radially outward direction. A plurality of recesses for accommodating rotating elements of a constant velocity joint may be formed on an inner peripheral surface of the vehicle-body-side end portion of the wheel hub in a spaced-apart relationship with each other along a circumferential direction.

Axle assembly includes first and second axle housings extending toward opposing sides of a vehicle frame with the axle housings aligned to define an axle axis, first and second wheel ends, first and second drive shafts disposed within the first and second axle housings, a gearbox having a first surface facing one side of the vehicle frame and a second surface facing the other side of the vehicle frame with the gearbox cantilevered outwardly relative to the aligned axle housings to define a gearbox axis parallel to a longitudinal axis of the vehicle frame and transverse to the axle axis, and an electric motor coupled to the second surface of the gearbox and extending toward the first side of the vehicle frame to define a motor axis that is parallel to and offset from the axle axis, transverse to the gearbox axis, and transverse to the longitudinal axis.