A tire having a central axis and a radius further includes a circumferential tread having a convex cross-section. The convex cross-section is defined by a radius that is less than a maximum radius of the tire. A pair of sidewalls extends from opposite sides of the circumferential tread. Each of the pair of sidewalls has a concave cross-section that is defined by a radius that is greater than a maximum radius of the convex cross-section of the circumferential tread.

A wheel assembly and method of assembling the same for use with an airless or non-pneumatic tyre. The assembly includes a rim member and at least one locking or retaining member. The rim member includes a first portion at least part of which is adapted to be attached to an axle in use, and at least part of the locking member is configured to detachably attach to at least part of the first portion of the rim member. Attachment to the rim member assists in retaining the tyre in position on rim member and/or the wheel assembly in use.

A wheel for a vehicle in which the wheel comprises a non-pneumatic tire that may be designed for robust, long-lasting performance in challenging conditions, including by using a process to make the non-pneumatic tire that may be specified such that a material of the non-pneumatic tire retains most or all of its inherent capabilities. For example, an annular beam and an annular support of the non-pneumatic tire may be injection molded together from elastomeric material flowing first where at least part of the annular beam is before flowing where at least part of the annular support is (e.g., using a molding apparatus that comprises a mold including a mold cavity and outer gating to inject thermoplastic material at an outer part of the mold into the mold cavity adjacent to where the annular beam is to be formed).

The present invention provides an annular beam of monolithic construction of one homogeneous material and a related efficient, low-cost non-pneumatic tire. Specific geometric design, combined with nonlinear elastomer physical properties, enable the suppression of all reinforcing belts, continuous fibers, or other strengthening layers in the annular beam. The annular beam consists of at least two bands that are continuous in the circumferential direction and connected by a web geometry. The non-pneumatic tire consists of the annular beam, a ground contacting portion, a central wheel, and a plurality of web spokes that connect the wheel and beam. When the tire is loaded to a design load against a flat surface over a design contact length, a contact area of essentially uniform pressure is produced, while the load is transmitted from the beam to the hub via tension in the web spokes. The tire can be economically manufactured.

A molding tool for forming a non-pneumatic tire includes a wheel portion cavity, a tread ring portion cavity, and a plurality of spoke cavities extending between the wheel portion cavity and the tread ring portion cavity. At least a subset spoke cavities within the plurality of spoke cavities include at least one of a non-uniform thickness, a non-uniform width, and a non-uniform surface. Also, the molding tool can include a conformal thermal control channel, e.g., a conformal cooling channel and/or a conformal heating channel, proximate to at least one mold cavity.

Particular embodiments of the invention include apparatus and methods for compensating for shrinkage of a polymeric material in a mold during curing operations. Embodiments of the method include providing a mold comprising a molding cavity defining an interior mold volume separated from an exterior environment and introducing a volume of polymeric material into the molding cavity. Such methods further include impeding the development of a void in the volume of polymeric material by, either: isolating the volume of polymeric material within the molding cavity from the exterior environment, or reducing the interior mold volume of the molding cavity to at least substantially consume a volume of polymeric material shrinkage. Such methods further include curing the polymeric material to form a molded polymeric form.

A disclosed example embodiment of a gauge wheel tire includes a first polyurethane sidewall portion, a second polyurethane sidewall portion, a polyurethane ground-engaging portion, and a polyurethane axial support portion. The first polyurethane sidewall portion is spaced apart from the second polyurethane sidewall portion, and the polyurethane ground-engaging portion extends from the first polyurethane sidewall portion to the second polyurethane sidewall portion and is adapted to contact a ground surface as the gauge wheel tire rotates about an axis of rotation. The polyurethane axial support portion extends from the first polyurethane sidewall portion to the second polyurethane sidewall portion, and is spaced apart from the polyurethane ground-engaging portion to form a gap that allows radial movement of the polyurethane ground-engaging portion relative to the polyurethane axial support portion.

The disclosure addresses a series of interactions between wheels and a number of different replaceable tire segments to cover the wheels. The disclosure teaches more than one way to engage the one or more tire segments to wheels and to form seams between ends of the one or more tire segments. The tire segments may be removed and replaced so that the wheels and wheel bearing may be used longer than the useful life of the tire segments.

A wheel includes a main hub portion having outer and inner portions, the inner portion being spaced from the outer portion by a main hub sidewall; a ring portion configured to engage the main hub portion so as to enclose the outer portion and the inner portion and create an enclosed void; and an exterior covering surrounding at least part of the main hub portion and the ring portion at the enclosed void. A method of forming a wheel includes forming a main hub portion having an outer portion and an inner portion; forming a ring portion configured to engage the main hub portion so as to enclose the outer portion and the inner portion and create an enclosed void; assembling the main hub portion and the ring portion into an assembled hub; and overmolding an exterior covering surrounding at least part of the main hub and ring portions.

The disclosure addresses a series of interactions between wheels and a number of different replaceable tire segments to cover the wheels. The disclosure teaches more than one way to engage the one or more tire segments to wheels and to form seams between ends of the one or more tire segments. The tire segments may be removed and replaced so that the wheels and wheel bearing may be used longer than the useful life of the tire segments.