A bushing, for use with a control arm, has first and second mating segments that can be mated and assembled to form a central portion to be received within a circular opening in the control arm and the central portion has an outer diameter corresponding to the diameter of the circular opening. Each segment includes a cap or head portion having a diameter dimensioned to abut against one of the surfaces of the control arm and has a central bore. A bushing sleeve has a length equal to a axial length of the assembled bushing and an outer diameter incrementally greater than the diameter of the central bore so that the sleeve can be press fit within the bore to immobilize the segments when they are in contact with the control arm and become resistant to separation.

A wheel suspension for a vehicle includes: a steering knuckle support; a steering knuckle mounted at the steering knuckle support so as to be swivelable around a steering axis; a vehicle wheel mounted at the steering knuckle so as to be rotatable around a wheel rotational axis; and a plurality of links by which the steering knuckle support is articulated at a vehicle frame such that the steering knuckle support is movable in a vertical direction (z) of the vehicle relative to the vehicle frame. A first one of the links is configured as a first control arm configured as a four-bar link, and a second one of the links is configured as a second control arm arranged offset relative to the first link in the vertical direction (z) of the vehicle, and wherein the second link is configured as a two-bar link that is adjustable in length.

The present invention is directed to providing a strut suspension system configured to improve a steering property by reducing steering frictional resistance when a steering wheel is rotationally manipulated and having a relatively simple mechanical structure to reduce the number of components and manufacturing costs and to secure a large space for installing main components such as an engine and the like.

Disclosed is a strut suspension system configured to absorb impact and vibrations transferred to a vehicle body from a road surface through a wheel. The strut suspension system includes a strut provided between the vehicle body and the wheel and to which a knuckle arm connecting a steering system of a vehicle to the wheel is connected to be relatively rotatable when the steering system performs steering and a stabilizer link having one end connected to a stabilizer bar configured to increase roll rigidity of the vehicle body and the other end coupled to prevent the strut from rotating.

A chassis link has a link body, a ball joint socket being arranged at one link end of the link body. The ball joint socket has a cylindrical portion and an outwardly directed flange which is formed from the same material as and in one piece with the cylindrical portion. The ball joint socket is joined by way of the flange to a first web of the link body. A second lower web of the link body is joined to the cylindrical portion.

An apparatus and a method are provided for an offset tie rod joint for vehicle steering systems. The offset tie rod joint comprises a ball rotatably retained within a casing that is disposed in an opening of an offset housing. A threaded shank fixedly coupled with the offset housing is received by a steering rod. The opening is displaced from a longitudinal axis of the threaded shank by a distance that provides clearance between the offset housing and a spindle assembly during articulation of the spindle assembly during steering. A rear backstop and a front snap-ring in a groove retain the casing within the opening. A bore extending through the ball receives a bolt that fixates the ball between parallel prongs of the spindle assembly. A misalignment spacer on each side of the ball provides clearance for rotation of the ball within the offset housing.

The ball joint assembly includes a housing with an inner wall which surrounds an inner bore that extends along a central axis. The ball joint assembly further includes a ball stud with a ball portion and a shank portion. The ball portion is received in the inner bore of the housing, and the shank portion projects out of the inner bore through an open end of the housing. First and second preload members are disposed in the inner bore on opposite axial sides of the ball portion and are in contact with the ball portion. The preload members are of an elastomeric material. At least one of the preload members is compressed to urge the ball portion to a central location.

A coupling rod for the articulated connection of chassis components. The coupling rod has two joint sockets which are connected to one another along a longitudinal axis by a strut structure. The strut structure has two parallel outer struts connected to one another by a plurality of transverse struts. To provide a coupling rod that has a maximum buckling resistance and tensile strength while taking up the least possible fitting space, relative to the longitudinal axis, the transverse struts make an angle of 45°±10°. A central wall is arranged perpendicularly to the outer struts and connects the outer struts to one another.

A modular chassis is provided for an off-road vehicle to improve assembly, servicing, and repairing of a drivetrain of the off-road vehicle. The modular chassis includes a chassis to support components of the off-road vehicle. A front frame module couples with a front of the chassis, and a rear frame module couples with a rear of the chassis. The front frame module supports lower suspension arms of the off-road vehicle by way of inboard bushing joints. The front frame module supports at least a steering gear and a front differential of the off-road vehicle. The rear frame module is a tube-frame structure that supports components of the off-road vehicle. A lower portion of the rear frame module extends rearward and acutely upward to a top frame member that couples with upper side portions of the chassis. Several cross-members impart structural integrity to the rear frame module.

A vehicle includes a front differential, a pair of constant-velocity joints, and a steering mechanism. The steering mechanism includes a pitman arm, a pair of tie rods, a pair of first link arms each connecting the pitman arm with a corresponding one of the pair of tie rods, and a pair of second link arms each connecting a corresponding one of the pair of first link arms with a body frame. In a plan view, at least a portion of each constant-velocity joint is located between first and second straight lines extending in a fore-aft direction and through first and second connectors extending between the tie rods and the first link arms. The first connector, the second connector, and at least a portion of each constant-velocity joint are located between third and fourth straight lines extending between the first and second link arms.

An attachment interface is provided for connecting a vehicle composite component having a plate portion that is made of a fiber reinforced polymer and has a passage extending in a through manner along an axis. The attachment interface provides a metal attachment device, which includes an inner portion engaging the passage and an outer portion defining a connection point suitable to be connected to another vehicle element. The plate portion is axially sandwiched between two layers made of a fiber reinforced polymer composite material selected from the group consisting of BMC (Bulk Molding Compound), LFT (Long Fiber Thermoplastic) and DLFT (Direct Long Fiber Thermoplastic).