A suspension system and associated control methods for improving comfort by disabling passive pitch stiffness in the suspension system by holding open electromechanical comfort valves positioned in a manifold assembly of the suspension system. The manifold comfort valves are held open to disable the passive pitch stiffness of the suspension system if the vehicle is traveling down a rough road or if the vehicle is approaching a discrete road event like a pot-hole or speed bump. Deactivation of the passive pitch stiffness of the suspension system is determined based on road classification information, saved road events, and/or real-time vehicle data from on-board sensors. The suspension system therefore reduces pitch angles during pitch events induced by inertial forces caused by driver inputs and disables the pitch stiffness when the pitch event is caused by road inputs.

A system includes: a state module configured to selectively set a present state to a first state; a valve control module configured to determine first target open and closed states for valves of a suspension system based on the present state and to open and close the valves according to the first target open and closed states, respectively; a pump control module configured to, when the valves are in the first target open and closed states, respectively, selectively operate an electric pump in a first direction to increase hydraulic fluid pressure in a first portion of the suspension system; and a leak module configured to selectively diagnose a leak in a first one of the valves associated with the first state based on a first pressure in the first portion of the suspension system while the valves are open and closed according to the first target open and closed states.

A suspension system and associated control methods that reduce temperature related fluctuations in the internal pressures and stiffness of the suspension system. A manifold assembly is connected in fluid communication with a plurality of dampers via hydraulic circuits and a pump assembly via a pump hydraulic line. Onboard sensors generate real-time data regarding the vehicle. A suspension control unit, arranged in electronic communication with the aforementioned components, monitors the real-time data, sets a target stiffness and a target pressure, calculates an effective stiffness based on the real-time data, determines if the effective stiffness is above or below the target stiffness and sets a new target pressure accordingly by making stepwise decreases or increases until the new target pressure is reached.

A state module selectively sets a present state to a first state in a predetermined order of states; a valve control module determines first target open and closed states for valves of a suspension system based on the present state and opens and closes the valves according to the first target open and closed states, respectively; a pump control module configured to, when the valves are in the first target open and closed states, respectively, selectively operate an electric pump of the suspension system in a first direction and pump hydraulic fluid toward the suspension system; and a diagnosis module configured to: record first and second values of pressures within the suspension system measured using pressure sensors, respectively, before and after the operation of the electric pump in the first direction, respectively; and selectively diagnose faults in a first subset of the valves based on whether pressure increases occurred.

A system for grading filling of a suspension system includes: a pump control module configured to, during first and second periods, operate an electric pump of the suspension system in first and second directions and decreasing and increasing hydraulic fluid pressure within the suspension system, respectively; a monitoring module configured to: store a first pressure of hydraulic fluid within the suspension system measured using a pressure sensor when the first pressure is less than or equal a first predetermined pressure while the pump is operated in the first direction; and store a second pressure measured using the pressure sensor when the second pressure is greater than or equal a second predetermined pressure while the pump is operated in the second direction; and a grade module configured to determine a grade value for the filling of the suspension system based on the first and second pressures.

A suspension system and associated control methods for improving the effectiveness of driver assistance systems is disclosed where the driver assistance systems can generate and send requests to a suspension control unit (SCU) of the suspension system to actuate (e.g., close) one or more comfort valves in the suspension system to increase the roll stiffness and/or pitch stiffness of the suspension system when the driver assistance systems are taking corrective action. As part of a two-way communication between the suspension control unit (SCU) and the driver assistance systems, the suspension control unit (SCU) communicates target stiffnesses and/or calculated effective stiffnesses to the driver assistance systems, which is used to update the vehicle stability models used by the driver assistance systems.

An air management system for a vehicle having a first pneumatic circuit and a second pneumatic circuit, in which the first and second pneumatic circuits are pneumatically connected in a neutral position via a cross-flow mechanism. The first pneumatic circuit includes a first leveling valve configured to adjust independently the height of a first side of the vehicle. The second pneumatic circuit includes a second leveling valve configured to adjust independently the height of a second side of the vehicle. The first and second leveling valves are configured to establish pneumatic communication between the first and second pneumatic circuits when the first leveling valve is not independently adjusting the height of the first side of the vehicle and the second leveling valve is not independently adjusting the height of the second side of the vehicle.

A haul truck dump tray with a pneumatic shock absorption system is provided. The haul truck dump tray includes a first longitudinal body portion and a second longitudinal body portion joined along a center line by an interposing elastomeric link extending along the center line and bonded to and between them. The haul truck dump tray includes a topside support member joined along the center line by the interposing elastomeric link to the first longitudinal body portion and the second longitudinal body portion. The haul truck dump tray includes a bottomside support member joined along the center line by the interposing elastomeric link to the first longitudinal body portion and the second longitudinal body portion. The resulting haul truck dump tray has improved weight, strength, and durability characteristics.

Provided is an electric suspension device including an electromagnetic actuator that is provided between a body and wheel of a vehicle and generates a load for damping vibration of the body. It includes: a camera that detects preview image information of a road surface in front of the vehicle; a 3D gyro sensor that detects a sprung speed of the vehicle; a target load computation unit that computes a target load based on the preview image information and the sprung speed; and a load control unit that controls the load of the actuator by using the computed target load. When a detection result based on the preview image information indicates that the front road surface is even but a detection result based on the sprung speed indicates that the front road surface is uneven, the target load computation unit computes the target load based on the sprung speed.

A fluid suspension system for a land vehicle is provided with an actuator connected to a chassis and an axle of a land vehicle spaced apart from a pivotal connection of the axle. A fluid pressure circuit is in cooperation with the at least one actuator. A controller is in operable communication with the fluid pressure circuit and is programmed to receive input indicative of a travel speed of the land vehicle. The fluid pressure circuit is adjusted to limit fluid flow rate or reduce fluid pressure at a low speed travel range to permit the axle to pivot in response to variations in an underlying support surface. The fluid pressure circuit is adjusted at a higher speed travel range for selective actuation of the at least one actuator or for a higher fluid pressure actuation of the at least one actuator, in response to variations in the underlying surface.