A damper interface device (DID) includes a microcontroller including a memory and a processor, at least one algorithm stored to the memory, and a DID connector configured to connect the microcontroller to a vehicle network without having to modify the wiring system of the vehicle. The algorithm is configured to receive network messages from the vehicle network via the DID connector, where the network messages include an input message directed to a suspension controller. The algorithm is executed by the processor to identify the input message as directed to the suspension controller, parse the input message for response requirements, determine contents of a response to the input message, where the contents of the response emulate a response of the suspension controller, and generate a response message including the contents of the response. The microcontroller is configured to output the response message to the vehicle network via the DID connector.

An apparatus for a vehicle is provided that has a spindle sleeve (12) with a spindle sleeve inner surface axis (14) that is coaxial with the axis of an axle (16). The spindle sleeve (12) has a spindle sleeve outer surface axis (20) that is oriented at an angle to the axis of the axle. A hub (28) is present that has a hub axis (30) that is coaxial with the spindle sleeve outer surface axis (20). A rotor (32) is coaxial with the hub axis (30) and brake calipers (34) are carried by the axle. A brake caliper positional correction device (36) is present and is carried by the axle (16) and has a correction surface (38) that carries the brake calipers (34). The correction surface (38) orients the brake calipers (34) such that the brake calipers (34) are properly positioned with respect to the rotor (32).

A cargo vehicle includes a composite floor assembly configured to support cargo, at least one wheel assembly configured to transport the cargo on the composite floor assembly, a suspension assembly associated with the at least one wheel assembly, and an intermediate adapter assembly. The intermediate adapter assembly is permanently coupled to the composite floor assembly and removably coupled to the suspension assembly such that the composite floor assembly is removably coupled to the suspension assembly.

Methods and apparatus for regulating the function of a suspension system are disclosed herein. Suspension characteristics often contribute to the efficiency of a suspended system. Depending on the desired operating parameters of the suspended system, it may be desirable to alter the functional characteristics of the suspension from time to time in order to maintain or increase efficiency. The suspension hereof may be selectively locked into a substantially rigid configuration, and the damping fluid may be phase separated and/or cooled to increase damping rate during use (or offset rate degradation). The suspension hereof may generate power usable to achieve any or all of the foregoing or to be stored for use elsewhere in the suspended system or beyond.

Embodiments relate to an off-road vehicle comprising a frame, including at least one cargo box support member, a suspension movably coupled to the frame, a passenger compartment, an engine, a transmission operatively coupled to the engine, and a cargo box. The cargo box includes a floor and a plurality of upwardly extending sidewalls, wherein at least a portion of the cargo box floor extends over the at least one cargo box support member and wherein the cargo box is removably coupled to the at least one cargo box support members and is removable from the off-road vehicle via the removal of fewer than eight fasteners.

An off-road vehicle includes a frame, a front suspension, and a rear suspension. In some examples of the off-road vehicle, the rear suspension includes trailing arms with are pivotally attached to the frame rearward of an operator area. Further, the frame can include a front subframe assembly and a rear subframe assembly which are easily removable from the main frame of the vehicle to permit access to various components of the off-road vehicle.

A UTV portal axle system is disclosed, including a spindle with a housing for housing input and output drive gears coupled by one or more idler gears. The output drive gear is disposed lower than the input drive gear to provide additional ground clearance to the UTV. The king pin axis angle is substantially the same as that of a stock UTV, while maintaining a scrub radius of substantially one inch or less. This is accomplished by the lower control arm ball joint being located within a recess of the output drive gear. This allows the UTV to be properly controlled when driven at high speeds over rough or uneven terrain. The gears may be interchangeable to allow the gear ratio to be adjusted to be more suitable for use at various driving speeds. A method of changing the gear ratio is also disclosed.

A level control system for a vehicle, in particular a rail vehicle, includes at least one level control cylinder and one level control piston, the level control piston being movably guided in the level control cylinder in order to adjust the level of the rail vehicle, the level control piston having an outer piston sleeve and a piston main body at least partially accommodated in the piston sleeve, and the piston main body being slidable relative to the piston sleeve for wear readjustment and being lockable and/or fixable in at least two adjustment positions.

Embodiments relate to an off-road vehicle comprising a frame, including at least one cargo box support member, a suspension movably coupled to the frame, a passenger compartment, an engine, a transmission operatively coupled to the engine, and a cargo box. The cargo box includes a floor and a plurality of upwardly extending sidewalls, wherein at least a portion of the cargo box floor extends over the at least one cargo box support member and wherein the cargo box is removably coupled to the at least one cargo box support members and is removable from the off-road vehicle via the removal of fewer than eight fasteners.

A variable rate leaf spring vehicle suspension system includes a chassis rail. Also included is a leaf spring operatively coupled at a first end and a second end to the chassis rail, the leaf spring formed of a composite material. Further included is a first bumper operatively coupled to the leaf spring, the first bumper spaced from the chassis rail in a first condition of the leaf spring and configured to provide a first spring rate, and in contact with the chassis rail in a second condition of the leaf spring, contact between the first bumper and the chassis rail configured to provide a second spring rate of the leaf spring.