Axle load detection system for a commercial vehicle includes a force transmission element and a sensor unit, wherein the sensor unit includes at least one sensor, wherein the force transmission element includes a first assembly area and a second assembly area, wherein the first assembly area is fixed or can be fixed indirectly and/or directly to a vehicle frame of a vehicle of a commercial vehicle, wherein an air spring and/or a control arm is arranged and/or configured to be arranged on the second assembly area, wherein the sensor unit is configured to determine and/or detect a force transmitted via the force transmission element between the first assembly area and the second assembly area in a supporting direction.

A suspension system includes a vehicle frame component, a suspension component coupled to and movable relative to the vehicle frame component, a flexible sensor, and a rotatable joint. The flexible sensor is elongated between a first end and a second end, and the first end of the flexible sensor is fixed relative to one of the vehicle frame component or the suspension component. The rotatable joint couples the second end of the flexible sensor to the other of the vehicle frame component or the suspension component.

A vehicle weight sensing system is particularly useful for trailers. An axle tube is mounted to the vehicle or trailer through its suspension members that may be leaf springs. A mounting block is affixed to the axle tube for mounting a strain gauge. The mounting block is fixed to the axle tube between the suspension members connected to the axle tube. The mounting block has a mounting surface opposite to the mating surface and a notch extends from the mating surface toward the mounting surface. The notch terminates between the mating surface and the mounting surface. The notch separates rigidified sections of the mounting block and the rigidified sections straddle the notch. The stain gauge measures strain in the axle and thereby generates a signal proportional to the weight on the trailer. The signal can be used to properly proportion a brake system on the trailer.

A vehicle weight sensing system particularly useful for trailers. An axle tube is mounted to the vehicle or trailer through its suspension members that may be leaf springs. A mounting block is affixed to the axle tube for mounting a strain gauge. The mounting block is fixed to the axle tube between the suspension members connected to the axle tube. The mounting block has a mounting surface opposite to the mating surface and a notch extends from the mating surface toward the mounting surface. The notch terminates between the mating surface and the mounting surface. The notch separates rigidified sections of the mounting block and the rigidified sections straddle the notch. The stain gauge measures strain in the axle and thereby generates a signal proportional to the weight on the trailer. The signal can be used to properly proportion a brake system on the trailer.

The invention relates to a suspension (20) in accordance with a first embodiment of the invention that permits reducing the number of load cells (14) incorporated in a suspension (20) of a vehicle or a trailer such as a semi-trailer to be towed by a towing vehicle. In accordance with a particular embodiment of the invention reduction of the number of load cells (14) is accomplished through the use of pivot joints (34) (that pivotally attach the suspension rockers (32) to the hangers 26) of reduced friction. In particular embodiments of the invention, the number and location of the low and lower friction pivot joints (34) may be chosen such as to increase the accuracy of measurement of the load cells. The invention also relates to load cell pins (62) for defining the pivot joint (34) that pivotally attaches rockers (32) to hangers (26) of the suspension (20).

Methods and apparatus to compensate for body roll in vehicle weight calculations are disclosed. An example method includes receiving sensor data from sensors of a vehicle, determining a weight of the vehicle and determining a body roll of the vehicle. The example method further includes comparing the body roll to a threshold and, if the body roll satisfies the threshold, adjusting the determined weight of the vehicle based on the determined body roll and properties of a suspension system of the vehicle.

Methods, apparatus, systems and articles of manufacture are disclosed to detect load applied to a vehicle suspension. An example apparatus includes a vehicle spring positioned between a first spring seat and a second spring seat. A cap is coupled to the first spring seat to define a cavity. A force sensor is positioned in the cavity adjacent a surface of the first spring seat.

A regenerative shock absorber that include a housing and a piston that moves at least partially through the housing when the shock is compressed or extended from a rest position. When the piston moves, hydraulic fluid is pressurized and drives a hydraulic motor. The hydraulic motor, in turn, drives an electric generator that produced electric energy. The electric energy may be provided to a vehicle, among other things. The regenerative shock absorber may also provide ride performance that comparable to or exceeds that of conventional shock absorbers.

A regenerative shock absorber that include a housing and a piston that moves at least partially through the housing when the shock is compressed or extended from a rest position. When the piston moves, hydraulic fluid is pressurized and drives a hydraulic motor. The hydraulic motor, in turn, drives an electric generator that produced electric energy. The electric energy may be provided to a vehicle, among other things. The regenerative shock absorber may also provide ride performance that comparable to or exceeds that of conventional shock absorbers.

Forces in a vehicle interface between the suspension and a body are identified. Rather than using many or all strain gauges, some more easily and rapidly installed acceleration sensors are instead used to measure local deformation. To remove or reduce the effects of rigid-body motion captured by accelerometers, an inertial measurement unit is also used. The forces are estimated from a behavior model accounting for both rigid and flexible motions.