A vehicle for travelling along a linear route guideway, comprising a body configured to accommodate cargo, equipment or passenger(s); traction engines on the body of the vehicle configured to orient the body within relative to the linear route guideway; and a controller for actuating at least one of the traction engines as a function of a desired orientation of the vehicle relative to the linear route guideway. A controller system for a vehicle for travelling along a linear route guideway is also disclosed.

The invention provides in some aspects a transport system comprising a guideway with a plurality of propulsion coils disposed along a region in which one or more vehicles are to be propelled. One or more vehicles are disposed on the guideway, each including a magnetic flux source. The guideway has one or more running surfaces that support the vehicles and along which they roll or slide. Each vehicle can have a septum portion of narrowed cross-section that is coupled to one or more body portions of the vehicle. The guideway includes a diverge region that has a flipper and an extension of the running surface at a vertex of the diverge. The flipper initiates switching of vehicle direction at a diverge by exerting a laterally directed force thereon. The extension continues switching of vehicle direction at the diverge by contacting the septum. Still other aspects of the invention provide a transport system, e.g., as described above, that includes a merge region with a flipper and a broadened region of the running surface. The flipper applies a lateral force to the vehicle to alter an angle thereof as the vehicle enters the merge region, and the broadened region continues the merge by contacting the septum of the vehicle, thereby, providing further guidance or channeling for the merge. The flipper, which can be equipped for full or partial deployment, is partially deployed in order to effect alteration of the vehicle angle as the vehicle enters the merge.

The invention provides in some aspects a transport system comprising a guideway with a plurality of propulsion coils disposed along a region in which one or more vehicles are to be propelled. One or more vehicles are disposed on the guideway, each including a magnetic flux source. The guideway has one or more running surfaces that support the vehicles and along which they roll or slide. Each vehicle can have a septum portion of narrowed cross-section that is coupled to one or more body portions of the vehicle. The guideway includes a diverge region that has a flipper and an extension of the running surface at a vertex of the diverge. The flipper initiates switching of vehicle direction at a diverge by exerting a laterally directed force thereon. The extension continues switching of vehicle direction at the diverge by contacting the septum. Still other aspects of the invention provide a transport system, e.g., as described above, that includes a merge region with a flipper and a broadened region of the running surface. The flipper applies a lateral force to the vehicle to alter an angle thereof as the vehicle enters the merge region, and the broadened region continues the merge by contacting the septum of the vehicle, thereby, providing further guidance or channeling for the merge. The flipper, which can be equipped for full or partial deployment, is partially deployed in order to effect alteration of the vehicle angle as the vehicle enters the merge.

To make it possible to realize various transport lines of a long stator linear motor using a small number of different types of transport line components (TMn), in a simple and flexible manner, a modular system with transport line components (TMn) is provided, wherein a selection of at least two different transport line components (TMn) is included in the modular system, wherein the starting point (An) and the end point (En) of each of the at least two different transport line components (TMn) each lie on a raster corner point (p.Math.a)×(q.Math.a) of an (a×a) raster with a prespecified raster length a, wherein p, q are whole numbers.

An electromagnetic propulsion system for electrically conductive articles, such as aluminum beverage cans. Currents in coils disposed along a passageway induce currents in aluminum cans in the passageway. The electromagnetic fields produced by the coil currents and the eddy currents in the cans interact to produce forces that propel the cans along the passageway. A coil drive supplies the coils with a low-frequency current to propel the cans and a high-frequency current to heat the cans. The coils are arranged as solenoids encircling the passageway or as planar arrays bracketing the passageway. Besides being used to propel aluminum cans, the coils can be used to spin cans. The electromagnetic propulsion systems are shown in can washers and dryers.

In order to implement a secure monitoring function for a long-stator linear motor or planar motor, the invention proposes that at least one first measurement value of a first sensor is compared to a predefined plausibility threshold value, and in the event of said plausibility threshold value being exceeded by the first measurement value, an error is identified and an action is triggered.

In order to implement a secure monitoring function for a long-stator linear motor or planar motor, the invention proposes that at least one first measurement value of a first sensor is compared to a predefined plausibility threshold value, and in the event of said plausibility threshold value being exceeded by the first measurement value, an error is identified and an action is triggered.

An improved system for preventing collisions between movers while improving throughput in a linear drive system utilizes a continually variable vehicle length for each mover. A vehicle length is assigned to each mover, where the vehicle length is a minimum track length required by the vehicle to avoid physically contacting a neighboring vehicle along the track. The vehicle length for each mover is then determined for each location along the track based on both the track geometry and the mover geometry. The vehicle length is continually variable along the length of the track allowing movers to be positioned as close together as possible for each location along the track based on both the track geometry and the mover geometry. The continually variable vehicle length provides collision prevention between movers while increasing throughput of movers along segments of the track that do not require the largest spacing between movers.

Warehouse automation and methods of automatically sorting and sequencing items can be implemented to streamline and expedite order fulfillment and store replenishment processes in a cost-effective manner. Some embodiments described herein include: (i) picking or retrieving items from an inventory storage area, (ii) decanting individual items and placing them on carriers of a high-speed sorting and conveyance system, and (iii) final sortation as per customer orders. In some embodiments, the high-speed sorting and conveyance system includes multiple shuttles that each carry an individual item to a designated final order sortation system.

A system and method for varying an amplitude of voltage on a DC bus by track segment in a linear drive system for an independent cart system according to application requirements is disclosed. The track includes at least a first portion and a second portion, where a DC voltage at a first amplitude is provided to the first portion of the track, and a DC voltage at a second amplitude is provided to the second portion of the track. The first amplitude of the DC voltage is selected to permit movers traveling along the track to travel at full rated speed with a full rated three applied to the mover. The second amplitude of the DC voltage is selected to permit the movers to travel at a reduced speed with full or increased three applied or to travel at full rated speed with a reduced force applied to the mover.