B60L2220/10

Planar power module with high power density packaging

A planar power module includes a second substrate arranged parallel to a first substrate, with the substrates respectively having a dielectric layer interposed between two conductive layers, such that one of the conductive layers of each substrate together forms parallel external conductive surfaces of the power module. The power module includes direct current (DC) bus bars, alternating current (AC) bus bars, and semiconductor switching dies arranged between the substrates. The dies are electrically connected to the bus bars, with each respective die electrically connected to a conductive layers of the first or second substrates. A polymer molding material partially surrounds the substrates and the switching dies. An electric powertrain system includes an electric machine, a propulsion battery pack, and a traction power inverter module (TPIM) having the power module. The power module is a three-phase full-bridge inverter circuit. An electric powertrain and motor vehicle use the power module.

VEHICLE ACTIVATION SYSTEMS AND METHODS FOR ELECTRIC VEHICLES
20220379730 · 2022-12-01 ·

Methods and systems for activating electric vehicles are provided. One method includes, in response to a first command to activate the vehicle, transitioning the vehicle from an inactive state to a wake state where a controller of the vehicle is activated and the vehicle is prevented from being propelled by an electric motor of the vehicle. The method also includes, in response to receiving a second command to activate the vehicle after receiving the first command, transitioning the vehicle from the wake state to a ready state where the vehicle is permitted to be propelled by the electric motor.

VEHICLE ACTIVATION SYSTEMS AND METHODS FOR ELECTRIC VEHICLES
20230013475 · 2023-01-19 ·

Methods and systems for activating electric vehicles are provided. One method includes, in response to a first command to activate the vehicle, transitioning the vehicle from an inactive state to a wake state where a controller of the vehicle is activated and the vehicle is prevented from being propelled by an electric motor of the vehicle. The method also includes, in response to receiving a second command to activate the vehicle after receiving the first command, transitioning the vehicle from the wake state to a ready state where the vehicle is permitted to be propelled by the electric motor.

Charging system

A charging system charges, through an external charger, a first voltage source and a second voltage source that supply electric power to a rotating electric machine that includes coils of phases. A first inverter is connected to respective first ends of the coils and the first voltage source. A second inverter is connected to respective second ends of the coils and the second voltage source. A first switch is provided on a first power supply line that connects a high potential side of the first voltage source and a first external connection terminal that is connected to a high potential side of the external charger. A second switch is provided on a second power supply line that connects a low potential side of the second voltage source and a second external connection terminal that is connected to a low potential side of the external charger.

CONTROL DEVICE FOR PROTECTING POWER STORAGE DEVICE
20220250479 · 2022-08-11 · ·

A control device includes a limit value calculation unit that, when a rotary electric machine is driven as an electric motor, subtracts a power consumption value from a discharge power limit value of a power storage device to calculate an input limit value, and a control unit that, when the rotary electric machine is driven as an electric motor, controls the inverter so that a power consumption value of the rotary electric machine is equal to or less than the input limit value. In response to an abnormality occurring wherein a normal power consumption value cannot be achieved when the rotary electric machine is driven as an electric motor, the limit value calculation unit sets the power consumption value of the electrical device for calculating the input limit value on an upper limit side of a range in which the power consumption value takes when the electrical device is driven.

PLANAR POWER MODULE WITH HIGH POWER DENSITY PACKAGING

A planar power module includes a second substrate arranged parallel to a first substrate, with the substrates respectively having a dielectric layer interposed between two conductive layers, such that one of the conductive layers of each substrate together forms parallel external conductive surfaces of the power module. The power module includes direct current (DC) bus bars, alternating current (AC) bus bars, and semiconductor switching dies arranged between the substrates. The dies are electrically connected to the bus bars, with each respective die electrically connected to a conductive layers of the first or second substrates. A polymer molding material partially surrounds the substrates and the switching dies. An electric powertrain system includes an electric machine, a propulsion battery pack, and a traction power inverter module (TPIM) having the power module. The power module is a three-phase full-bridge inverter circuit. An electric powertrain and motor vehicle use the power module.

Vehicle activation systems and methods for electric vehicles
11420522 · 2022-08-23 · ·

Methods and systems for activating electric vehicles are provided. One method includes, in response to a first command to activate the vehicle, transitioning the vehicle from an inactive state to a wake state where a controller of the vehicle is activated and the vehicle is prevented from being propelled by an electric motor of the vehicle. The method also includes, in response to receiving a second command to activate the vehicle after receiving the first command, transitioning the vehicle from the wake state to a ready state where the vehicle is permitted to be propelled by the electric motor.

Electric wheelchair control system and electric wheelchair control method

An electric wheelchair control system is adapted to control a wheelchair and comprises a sensing assembly, an inertial sensor, a controller, a motor driver, and a three-phase AC motor. The sensing assembly is configured to detect an external force applied to the wheelchair and generate a first sensed signal based thereon. The inertial sensor is configured to detect an inclination of the wheelchair and generate a second sensed signal based thereon. The controller selectively outputs a PWM braking signal to the motor driver according to the first sensed signal and the second sensed signal, and the PWM braking signal includes an upper arm braking signal and a lower arm braking signal, wherein the upper arm braking signal and the lower arm braking signal have the same duty cycle and when the upper arm braking signal is at a high level, the lower arm braking signal is at a low level.

Electrified vehicle battery pack attachment and sealing strategies

This disclosure details electrified vehicles that are equipped with one or more attachment and sealing assemblies for securing a battery pack to vehicle body components. An exemplary attachment and sealing assembly may establish a mid-span attachment point of the battery pack. The attachment and sealing assembly may include an attachment column and a sealing ring that cooperate to secure the battery pack to the vehicle and to seal openings formed through the battery pack and the vehicle body component.

ELECTRIFIED VEHICLE BATTERY PACK ATTACHMENT AND SEALING STRATEGIES

This disclosure details electrified vehicles that are equipped with one or more attachment and sealing assemblies for securing a battery pack to vehicle body components. An exemplary attachment and sealing assembly may establish a mid-span attachment point of the battery pack. The attachment and sealing assembly may include an attachment column and a sealing ring that cooperate to secure the battery pack to the vehicle and to seal openings formed through the battery pack and the vehicle body component.