A system for connecting a center sill to a draft sill in a railcar includes a center sill portion that includes a center sill portion top plate, a draft sill portion that includes a draft sill top plate, the draft sill portion having a draft sill cross-section larger than a center sill cross-section of the center sill portion. The system further includes a transition portion between the center sill portion and the draft sill portion, the transition portion includes a transition portion top plate, wherein the transition portion top plate is the same plate as at least one of the center sill portion top plate and the draft sill portion top plate. A method for connecting the center sill to the draft sill in a railcar includes forming the transition portion between the center sill portion and the draft sill portion.

A system for connecting a center sill to a draft sill in a railcar includes a center sill portion that includes a center sill portion top plate, a draft sill portion that includes a draft sill top plate, the draft sill portion having a draft sill cross-section larger than a center sill cross-section of the center sill portion. The system further includes a transition portion between the center sill portion and the draft sill portion, the transition portion includes a transition portion top plate, wherein the transition portion top plate is the same plate as at least one of the center sill portion top plate and the draft sill portion top plate. A method for connecting the center sill to the draft sill in a railcar includes forming the transition portion between the center sill portion and the draft sill portion.

A method of modification of a railcar which includes providing an existing railcar with a cold formed center sill; removing an upper portion of the railcar; Cutting and splicing the center sill; Forming an upper railcar body having top chord sections and a pair of end walls and side walls coupled to the top chord structure, wherein each sidewall includes a side sheet, a plurality of side stakes and side sill; Forming an underframe construction including the spliced center sill, bolsters configured to be above truck assemblies and coupled to the center sill and a plurality of lateral I-Beam cross bearers that extend from the center sill toward and stopping short of the inside of the side sheet, and wherein the cross bearers include vertical connection plates configures for coupling to side stakes which are positioned between the bolsters; and Coupling the upper body to the underframe.

A method of modification of a railcar which includes providing an existing railcar with a cold formed center sill; removing an upper portion of the railcar; Cutting and splicing the center sill; Forming an upper railcar body having top chord sections and a pair of end walls and side walls coupled to the top chord structure, wherein each sidewall includes a side sheet, a plurality of side stakes and side sill; Forming an underframe construction including the spliced center sill, bolsters configured to be above truck assemblies and coupled to the center sill and a plurality of lateral I-Beam cross bearers that extend from the center sill toward and stopping short of the inside of the side sheet, and wherein the cross bearers include vertical connection plates configures for coupling to side stakes which are positioned between the bolsters; and Coupling the upper body to the underframe.

A floor section for an insulated railcar includes a floor plate and a composite section coupled to the floor plate. The composite section includes a plurality of composite beams aligned parallel to one another. Each composite beam of the plurality of composite beams includes an inner core and an outer material surrounding the inner core. The inner core includes an insulating material and is configured to support the outer material. An upper surface of each composite beam of the plurality of composite beams, which extends along a length of the composite beam, is coupled to an underside of the floor plate.

A floor section for an insulated railcar includes a floor plate and a composite section coupled to the floor plate. The composite section includes a plurality of composite beams aligned parallel to one another. Each composite beam of the plurality of composite beams includes an inner core and an outer material surrounding the inner core. The inner core includes an insulating material and is configured to support the outer material. An upper surface of each composite beam of the plurality of composite beams, which extends along a length of the composite beam, is coupled to an underside of the floor plate.

An energy absorption system for a railcar having an elongated sill with front and rear stops defining a pocket therebetween. To facilitate use of known railcar structures, the energy absorption system can be used in combination with a railcar also having a sill with center stops disposed between the front and rear stops. A coupler having a head portion and a shank portion is arranged in operable combination with the energy absorption system. The energy absorption system also includes a first cushioning assembly positioned in the sill pocket. A first follower is urged toward and engageable with the front stops under the influence of the first cushioning assembly and is operably engageable with a free end of the shank portion of the coupler. A second cushioning assembly is positioned in generally axial alignment with first cushioning assembly. A second follower is positioned and normally urged by the energy absorption system toward and configured to engage with the center stops. An axially elongated yoke encompasses the first and second cushioning assemblies, terminates in an open forward end, and is coupled to the shank portion of the coupler. The first and second cushioning assemblies act in series relative to each other to absorb and cushion impact forces directed against them when the energy absorption system operates in a buff direction. Advantageously, the second follower acts in concert with the center stops and the second cushioning assembly to minimize excessive system cycles while better dissipating train action energy when the energy absorption system operates in a draft direction.

A gondola car is made of high strength and high abrasion resistance steel that provides a lightweight structure and that prolongs the useful life of the car. The high strength and high abrasion resistance steel enhances the strength of the gondola car without increasing its thickness. The contemplated railcar positions components (e.g., side posts and cross-bearers) of the railcar away from areas of the railcar that experience high stresses during transport. In this manner, these components can be welded to form the railcar, and the welds will experience less stress during transport resulting in less weld breaks. Additionally, the number of components (e.g., side posts and cross-bearers) may be reduced, which reduces the weight of the railcar.

A railcar comprising: a plurality of truck assemblies, each truck assembly having at least one wheel an underbody supported on said truck assemblies, said underbody including a cold formed center sill extending substantially the length of said railcar, wherein said center sill includes a top wall, a pair of side sections joined to the top wall by a pair of upper curved sections, bottom sections coupled to the side sections through curved connecting sections, wherein the center sill includes an upwardly extending stiffening longitudinal rib centered within the top wall.

A railcar comprising: a plurality of truck assemblies, each truck assembly having at least one wheel an underbody supported on said truck assemblies, said underbody including a cold formed center sill extending substantially the length of said railcar, wherein said center sill includes a top wall, a pair of side sections joined to the top wall by a pair of upper curved sections, bottom sections coupled to the side sections through curved connecting sections, wherein the center sill includes an upwardly extending stiffening longitudinal rib centered within the top wall.