Provided are a connection structure and system of an integrated brake device for a rail vehicle. The connection structure of an integrated brake device for a rail vehicle includes a brake valve, a dust collector, an intermediate body, an air cylinder, a support assembly and a connection assembly. The intermediate body is of a plate-type structure, the brake valve and the dust collector are mounted on one side of the intermediate body, the air cylinder is connected to the intermediate body by means of the connection assembly, the air cylinder is mounted on the other side of the intermediate body, and the support assembly is located between the air cylinder and the intermediate body. The connection structure of an integrated brake device for a rail vehicle has a simple and compact structure and saves on space. Brake components are integrated on the intermediate body, and the connections between the brake components and between the whole integrated brake device and an external mounting base are all secure and reliable.

A brake actuator for a brake rigging in a brake system includes a brake cylinder; a piston rod disposed on the brake cylinder and connected to a piston assembly in the brake cylinder, the piston rod being configured to be moved by the piston assembly in a reciprocal axial motion and including at least one lateral protrusion extending therefrom; and an extension cylinder disposed on the brake cylinder at least partially surrounding the piston rod, the extension cylinder including at least one cam surface engaged by the at least one lateral protrusion of the piston rod. The extension cylinder is configured to be connected to a hand brake mechanism and to be actuated by the hand brake mechanism to rotate such that the cam surface engages the lateral protrusion of the piston rod to cause the piston rod to move to the extended position.

A brake actuator for a brake rigging in a brake system includes a brake cylinder; a piston rod disposed on the brake cylinder and connected to a piston assembly in the brake cylinder, the piston rod being configured to be moved by the piston assembly in a reciprocal axial motion and including at least one lateral protrusion extending therefrom; and an extension cylinder disposed on the brake cylinder at least partially surrounding the piston rod, the extension cylinder including at least one cam surface engaged by the at least one lateral protrusion of the piston rod. The extension cylinder is configured to be connected to a hand brake mechanism and to be actuated by the hand brake mechanism to rotate such that the cam surface engages the lateral protrusion of the piston rod to cause the piston rod to move to the extended position.

Disclosed are systems and methods for regulating application of an emergency brake configured to minimize jerk for riders' comfort while assuring safe application of the emergency brake. An emergency brake optimization module may be provided and positioned in fluid communication with a standard hydraulic brake system to regulate the application of the emergency brake through (i) providing an initial inflow of hydraulic fluid through a dead time caliper fill circuit to the brake supply line during a dead time period of fluid supply through the emergency brake valve to reduce dead time in emergency brake application, (ii) providing an oversized choke, or optionally no choke, in the emergency brake circuit with jerk being controlled through consumption of excess hydraulic fluid by a secondary volume consumption circuit, and (iii) providing both a dead time caliper fill circuit and a secondary volume consumption circuit to more precisely control reduction in dead time and minimization of jerk during application of the emergency brake.

Disclosed are systems and methods for regulating application of an emergency brake configured to minimize jerk for riders' comfort while assuring safe application of the emergency brake. An emergency brake optimization module may be provided and positioned in fluid communication with a standard hydraulic brake system to regulate the application of the emergency brake through (i) providing an initial inflow of hydraulic fluid through a dead time caliper fill circuit to the brake supply line during a dead time period of fluid supply through the emergency brake valve to reduce dead time in emergency brake application, (ii) providing an oversized choke, or optionally no choke, in the emergency brake circuit with jerk being controlled through consumption of excess hydraulic fluid by a secondary volume consumption circuit, and (iii) providing both a dead time caliper fill circuit and a secondary volume consumption circuit to more precisely control reduction in dead time and minimization of jerk during application of the emergency brake.

The current invention relates to a method for monitoring a hand brake (1) of at least one rail wagon, preferably unpowered rail wagon, comprising a chassis by means of a monitoring system (33, 34); said hand brake comprising a hand-operated mechanical device, a brake linkage system and at least one brake pad; said hand-operated mechanical device, said brake linkage system and said at least one brake pad mechanically connected; said monitoring system comprising a detection module and a monitoring module; said detection module comprising at least one detector element (33, 34); said monitoring module comprising a processor, tangible non-volatile memory, instructions on said memory for instructing said processor; said method comprising a plurality of steps.

The current invention relates to a method for monitoring a hand brake (1) of at least one rail wagon, preferably unpowered rail wagon, comprising a chassis by means of a monitoring system (33, 34); said hand brake comprising a hand-operated mechanical device, a brake linkage system and at least one brake pad; said hand-operated mechanical device, said brake linkage system and said at least one brake pad mechanically connected; said monitoring system comprising a detection module and a monitoring module; said detection module comprising at least one detector element (33, 34); said monitoring module comprising a processor, tangible non-volatile memory, instructions on said memory for instructing said processor; said method comprising a plurality of steps.

A microcomputer-controlled electromechanical braking system comprises an electromechanical braking control device (1) and an electromechanical braking unit (5); the electromechanical braking control device (1) comprises a braking microcomputer control unit (2), an electromechanical control unit (3) and a standby power supply module (4); the braking microcomputer control unit (2) receives a braking instruction signal sent by a driver or an automatic driving system, performs the calculation of a target braking force and braking management, and at the same time, can communicate with braking microcomputer control units (2) of other vehicles in a train group.

A microcomputer-controlled electromechanical braking system comprises an electromechanical braking control device (1) and an electromechanical braking unit (5); the electromechanical braking control device (1) comprises a braking microcomputer control unit (2), an electromechanical control unit (3) and a standby power supply module (4); the braking microcomputer control unit (2) receives a braking instruction signal sent by a driver or an automatic driving system, performs the calculation of a target braking force and braking management, and at the same time, can communicate with braking microcomputer control units (2) of other vehicles in a train group.

A mechanical motor-driven friction brake device for a rail vehicle consists of a torque motor, an electromagnetic brake (5), a screw nut transmission mechanism, and a brake friction pair (6), the torque motor and a screw (4) being coaxially mounted, the screw (4) being in non-self-locking threaded connection with a nut (3), and one end of the nut (3) being connected to the brake friction pair (6); the device drives, by means of the torque motor, the screw (4) to rotate so as to drive the nut (3) to perform linear motion and outputs a pressure or a pulling force to the brake friction pair (6), so as to brake or release the rail vehicle; in addition, this device can lock the screw by means of the electromagnetic brake (5), realizing the function of parking brake.