An attachment interface is provided for connecting a vehicle composite component having a plate portion that is made of a fiber reinforced polymer and has a passage extending in a through manner along an axis. The attachment interface provides a metal attachment device, which includes an inner portion engaging the passage and an outer portion defining a connection point suitable to be connected to another vehicle element. The plate portion is axially sandwiched between two layers made of a fiber reinforced polymer composite material selected from the group consisting of BMC (Bulk Molding Compound), LFT (Long Fiber Thermoplastic) and DLFT (Direct Long Fiber Thermoplastic).

A suspension device of a motor-vehicle wheel includes a support member of the motor-vehicle wheel connectable to the motor-vehicle structure by means of one or more suspension members, a brake disc connected in rotation with the motor-vehicle wheel, a brake caliper associated with the brake disc and a brake disc cover. The brake caliper is formed in a single piece with the support member of the motor-vehicle wheel by means of additive manufacturing technology.

There is provided method of manufacturing a knuckle for a vehicle. The method includes a preform forming operation of forming a preform serving as a preliminary molding object for forming the knuckle for a vehicle; and a main-molding-object forming operation of hot-pressing the preform to form a main molding object for forming the knuckle for a vehicle. The preform formed in the preform forming operation may be formed in a shape corresponding to a shape of the main molding object, and may be formed in a shape offset inward by a predetermined dimension from an outer shape of the main molding object.

There is provided method of manufacturing a knuckle for a vehicle. The method includes a preform forming operation of forming a preform serving as a preliminary molding object for forming the knuckle for a vehicle; and a main-molding-object forming operation of hot-pressing the preform to form a main molding object for forming the knuckle for a vehicle. The preform formed in the preform forming operation may be formed in a shape corresponding to a shape of the main molding object, and may be formed in a shape offset inward by a predetermined dimension from an outer shape of the main molding object.

A method for a steer axle knuckle of a vehicle is provided. The method comprises welding a steer arm and a tie rod arm to a knuckle body by linear friction welding. The method further includes, in one example, pairing a plurality of first contact surfaces of the knuckle body and a plurality of steer arm contact surfaces of the steer arm prior to the welding; pairing a plurality of second contact surfaces of the knuckle body and a plurality of tie rod arm contact surfaces of the tie rod arm prior to the welding. Each of the plurality of first contact surfaces, second contact surfaces, steer arm contact surfaces, tie rod arm contact surfaces is machined prior to the welding.

A method for a steer axle knuckle of a vehicle is provided. The method comprises welding a steer arm and a tie rod arm to a knuckle body by linear friction welding. The method further includes, in one example, pairing a plurality of first contact surfaces of the knuckle body and a plurality of steer arm contact surfaces of the steer arm prior to the welding; pairing a plurality of second contact surfaces of the knuckle body and a plurality of tie rod arm contact surfaces of the tie rod arm prior to the welding. Each of the plurality of first contact surfaces, second contact surfaces, steer arm contact surfaces, tie rod arm contact surfaces is machined prior to the welding.

An embodiment independent corner module includes a knuckle unit positioned on an inner side surface of a wheel, a steering unit disposed to face a strut coupled to the knuckle unit, the steering unit having a center shaft configured to be fixed to a vehicle body and configured to rotate about the center shaft, a guide rail configured to define a movement path through which the steering unit rotates and moves, and a rack steering unit positioned in the steering unit, fastened to the knuckle unit, and configured to apply rotating force to the knuckle unit in response to a movement in a longitudinal direction.

An embodiment independent corner module includes a knuckle unit positioned on an inner side surface of a wheel, a steering unit disposed to face a strut coupled to the knuckle unit, the steering unit having a center shaft configured to be fixed to a vehicle body and configured to rotate about the center shaft, a guide rail configured to define a movement path through which the steering unit rotates and moves, and a rack steering unit positioned in the steering unit, fastened to the knuckle unit, and configured to apply rotating force to the knuckle unit in response to a movement in a longitudinal direction.

Steering actuators for vehicles are described herein. An example actuator includes a rack to be coupled to a knuckle of a vehicle, a ball nut coupled to the rack, a ring gear coupled to the ball nut, and a motor with a pinion engaged with the ring gear. The motor is to rotate the ball nut, via the pinion and the ring gear, to move the rack linearly.

Steering actuators for vehicles are described herein. An example actuator includes a rack to be coupled to a knuckle of a vehicle, a ball nut coupled to the rack, a ring gear coupled to the ball nut, and a motor with a pinion engaged with the ring gear. The motor is to rotate the ball nut, via the pinion and the ring gear, to move the rack linearly.