A push arm is coupled to a vehicle frame proximate an intersection of a first side member and a first cross-member. A rear surface of the push arm is located adjacent to a front suspension structure with a gap defined therebetween. The push arm extends forward and laterally outward such that a front surface of the push arm is located outboard of and spaced apart from a front end of the first side member. An energy absorbing structure is positioned within the gap and is attached to the rear surface of the push arm and is spaced apart from the front suspension structure in a non-impacted state. The energy absorbing structure is configured such that in response to an off-center impact event, impact force to the energy absorbing structure pushes the energy absorbing structure into contact with the front suspension structure.

A composite compression limiter (44) includes a cylindrical body (46) extending axially with an aperture (48) extending axially therethrough to receive a fastener (18), the body (46) being made of a continuous fiber polymeric tape reinforced by a plurality of fibers ranging from approximately 20% to approximately 65% by weight.

Vehicle frames for battery powered electric vehicles are disclosed. An example apparatus disclosed herein includes a vehicle subframe including a first rail and a first rocker on a first side of the vehicle subframe, and a second rail and a second rocker on a second side of the vehicle subframe, the first side opposite the second side, a first diagonal member coupled between the first rail and the second side of the vehicle subframe, the first diagonal member to transfer a first longitudinal load from the first rail to the second side, and a second diagonal member coupled between the second rail and the first side of the vehicle subframe, the second diagonal member to transfer a second longitudinal load from the second rail to the first side.

Vehicle frames for battery powered electric vehicles are disclosed. An example apparatus disclosed herein includes a vehicle subframe including a first rail and a first rocker on a first side of the vehicle subframe, and a second rail and a second rocker on a second side of the vehicle subframe, the first side opposite the second side, a first diagonal member coupled between the first rail and the second side of the vehicle subframe, the first diagonal member to transfer a first longitudinal load from the first rail to the second side, and a second diagonal member coupled between the second rail and the first side of the vehicle subframe, the second diagonal member to transfer a second longitudinal load from the second rail to the first side.

On the first diagonal, the member is arranged in cooperation with the subframe and the undercover. Further, the cover front-side connection portion and the cover rear-side connection portion are located on or near the first diagonal line. Further, the undercover is provided with a reinforcing portion extending on a second diagonal line which is a diagonal line of a quadrangle having a cover front side connecting portion and a cover rear side connecting portion as a top portion. Therefore, the rigidity of the frame front connecting portion can be increased. In this structure, since it is not necessary to provide an additional component different from the undercover, it is possible to eliminate an increase in the number of components due to the additional component and an occupation of space due to the additional component.

On the first diagonal, the member is arranged in cooperation with the subframe and the undercover. Further, the cover front-side connection portion and the cover rear-side connection portion are located on or near the first diagonal line. Further, the undercover is provided with a reinforcing portion extending on a second diagonal line which is a diagonal line of a quadrangle having a cover front side connecting portion and a cover rear side connecting portion as a top portion. Therefore, the rigidity of the frame front connecting portion can be increased. In this structure, since it is not necessary to provide an additional component different from the undercover, it is possible to eliminate an increase in the number of components due to the additional component and an occupation of space due to the additional component.

A vehicle includes a battery system arranged in a central region. The battery system includes corners corresponding to corners of an end of the vehicle, and respective chassis components are arranged at each corner. Respective shear brackets are affixed to the vehicle frame to a respective chassis component. The shear brackets are configured to absorb energy from the chassis components during deceleration events. The chassis components may include a knuckle configured to engage with the frame at an interface, to which the shear bracket may be added. Each shear bracket is formed from metal, such as sheet metal, and includes mounting features such as holes or studs to affix to the frame. The shear brackets are configured to limit intrusion of the chassis components into the battery system by absorbing energy. A bolt or fastener affixing a chassis component to the frame is strengthened by the shear bracket.

The disclosure relates to art auxiliary frame for a vehicle, including: a longitudinal member with a first longitudinal member end that may include a first adapter socket configured to accommodate different attachment adapters configured to fix the longitudinal member on different vehicle frames that may include different frame geometries; and a first attachment adapter in the first adapter socket, wherein the first attachment adapter is configured to fix the longitudinal member on a first particular vehicle frame.

An off-center impact reinforcement structure includes a push arm proximate rearward of a front portion of the vehicle frame. The push arm extends in a forward and laterally outboard direction from a front side member. A rear surface of the push arm is located below the first side member. During an initial stage of an off-center impact event in which a stationary barrier directly impacts a front surface of the push arm, impacting forces from the off-center impact event move the rear surface of the push arm into contact with brackets that extend downward from the front side member and transfer through the push arm to brackets and to the vehicle frame. In a second stage, a rear surface of the push arm contacts the vehicle frame as the push arm pivots with the front surface of the push arm moving in a laterally outboard direction.

An off-center impact reinforcement structure includes a push arm proximate rearward of a front portion of the vehicle frame. The push arm extends in a forward and laterally outboard direction from a front side member. A rear surface of the push arm is located below the first side member. During an initial stage of an off-center impact event in which a stationary barrier directly impacts a front surface of the push arm, impacting forces from the off-center impact event move the rear surface of the push arm into contact with brackets that extend downward from the front side member and transfer through the push arm to brackets and to the vehicle frame. In a second stage, a rear surface of the push arm contacts the vehicle frame as the push arm pivots with the front surface of the push arm moving in a laterally outboard direction.