A vehicle structure includes a vehicle frame with a first side member, a front suspension structure and a stop structure. The stop structure is installed to a first side member rearward of the front suspension structure. The stop structure extends outboard from the first side member and includes an upper surface, a lower surface and a main surface. The upper surface and the lower surface are horizontally oriented. The main surface is vertically oriented and includes a first section, a second section and a third section. The first section is attached to the first side member. The second section extends outboard from the first section defining a forward-facing stop surface that extends to a distal outboard end of the stop structure. The third section extends rearward from the second section, with the first section, the second section and the third section defining vertically oriented exterior surfaces.

A vehicle structure includes a vehicle frame with a first side member, a front suspension structure and a stop structure. The stop structure is installed to a first side member rearward of the front suspension structure. The stop structure extends outboard from the first side member and includes an upper surface, a lower surface and a main surface. The upper surface and the lower surface are horizontally oriented. The main surface is vertically oriented and includes a first section, a second section and a third section. The first section is attached to the first side member. The second section extends outboard from the first section defining a forward-facing stop surface that extends to a distal outboard end of the stop structure. The third section extends rearward from the second section, with the first section, the second section and the third section defining vertically oriented exterior surfaces.

A vehicle structure includes a vehicle frame and a beam. The vehicle frame has a first side member and a second side member extending in a vehicle longitudinal direction and a cross-member extending in a vehicle lateral direction from the first side member to the second side member perpendicular to the first side member and the second side member. A first end of the beam is connected to one of the first side member or the second side member at a location spaced apart from the cross-member. A second end of the beam is connected to the cross-member at a location spaced apart from both the first side member and the second side member such that the beam is angularly offset from the cross-member with an angle of between 35 and 60 degrees defined between the cross-member and the beam.

A vehicle structure includes a vehicle frame and a beam. The vehicle frame has a first side member and a second side member extending in a vehicle longitudinal direction and a cross-member extending in a vehicle lateral direction from the first side member to the second side member perpendicular to the first side member and the second side member. A first end of the beam is connected to one of the first side member or the second side member at a location spaced apart from the cross-member. A second end of the beam is connected to the cross-member at a location spaced apart from both the first side member and the second side member such that the beam is angularly offset from the cross-member with an angle of between 35 and 60 degrees defined between the cross-member and the beam.

A cage assembly is provided to protect a battery pack in a vehicle. The cage assembly includes a top sub-assembly and a bottom sub-assembly that are secured together to protect the battery pack. U-shaped frames and base frames are connected together by tubular members. A method of making a cage for a battery pack of a vehicle is provided. The method may include assembling a first plurality of spaced tubes and a plurality of spaced inverted U-shaped frames to from a first sub-assembly. The method may also include assembling a second plurality of spaced tubes and a plurality of spaced frames to form a second sub-assembly. The first sub-assembly and the second sub-assembly may be assembled together to enclose the battery pack.

A cage assembly is provided to protect a battery pack in a vehicle. The cage assembly includes a top sub-assembly and a bottom sub-assembly that are secured together to protect the battery pack. U-shaped frames and base frames are connected together by tubular members. A method of making a cage for a battery pack of a vehicle is provided. The method may include assembling a first plurality of spaced tubes and a plurality of spaced inverted U-shaped frames to from a first sub-assembly. The method may also include assembling a second plurality of spaced tubes and a plurality of spaced frames to form a second sub-assembly. The first sub-assembly and the second sub-assembly may be assembled together to enclose the battery pack.

In a vehicle body front structure, a sub frame is fixed to front mount brackets and rear mount brackets of a pair of front side frames. A power unit is arranged on the front side of the sub frame in the vehicle body, and the power unit is supported by the pair of front side frames. A tilt surface is formed on the sub frame, and the tilt surface tilts to ascend toward the rear of the vehicle body. A rear portion of the power unit faces the tilt surface.

In a vehicle body front structure, a sub frame is fixed to front mount brackets and rear mount brackets of a pair of front side frames. A power unit is arranged on the front side of the sub frame in the vehicle body, and the power unit is supported by the pair of front side frames. A tilt surface is formed on the sub frame, and the tilt surface tilts to ascend toward the rear of the vehicle body. A rear portion of the power unit faces the tilt surface.

The present invention relates to a release system (1, 2, 3, 4, 5), that includes a segmented structural element (10) comprising: a first segment (10a) designed to be coupled to a first structure, a second segment (10b) designed to be coupled to a second structure, and a solder joint (11) joining respective ends of said first (10a) and second (10b) segments, thus holding down the first and second structures with respect to one another; wherein said solder joint (11) is electromagnetically heatable and includes a solder alloy having a predefined melting temperature. The release system (1, 2, 3, 4, 5) is characterized by further including magnetic field generating means (13, PW1, PW2, PW3, PW4, PW5) configured to, upon reception of a release command, generate a time-varying magnetic field through the solder joint (11) such that to cause heating thereof up to the predefined melting temperature of the solder alloy, thereby causing melting of said solder alloy; whereby separation of the first (10a) and second (10b) segments is caused, thus enabling release of the first and second structures from one another.

To reinforce a front sub-frame in such a manner that the front sub-frame having a trapezoidal shape formed by a cross member and left and right side members extending to one side is not deformed to a rhombus shape at the one side, a front sub-frame structure includes: a rear cross member (74) coupling arm supporting parts (71, 71) supported on left and right side members (6, 6); tilt members (75) coupling left and right intermediate portions of the rear cross member (74) to rear vehicle attachment parts (M3) of the side members (6); a brace (80) coupling the left and right arm supporting parts (71, 71) to the rear vehicle attachment parts (M3); and intermediate coupling parts (91) coupling the brace (80) to intermediate portions of the tilt members (75).