A battery pack which is placed below a floor panel of a vehicle, includes a battery, a case for accommodating the battery, and a pressure release mechanism for releasing pressure inside the case. The pressure release mechanism includes a communication member which has one end and the other end and where the one end is connected to the case, and a gas discharge unit connected to the other end of the communication member and having a labyrinth structure.

A battery pack which is placed below a floor panel of a vehicle, includes a battery, a case for accommodating the battery, and a pressure release mechanism for releasing pressure inside the case. The pressure release mechanism includes a communication member which has one end and the other end and where the one end is connected to the case, and a gas discharge unit connected to the other end of the communication member and having a labyrinth structure.

Exemplary vehicle structures include a frame component that provides greater strength and/or other desired properties to a vehicle structure. The frame component includes a first wall (6) and a second wall (7). The first and second walls each comprise at least one metal sheet. The first and second walls bound a sealed interior gap (28). Pressurized fluid is introduced into the sealed interior gap through at least one of the walls via a fluid connector (8). In some arrangements the gap includes a hermetically sealed pocket (110) that is bounded by a pocket wall (36). The pressurized fluid is delivered into the pocket interior area that is bounded by the pocket wall. The fluid delivered to the sealed interior gap and/or the pocket interior area may be operative to cause controlled permanent deformation thereof to produce desired wall configurations which have increased strength. The fluid housed within the sealed interior gap may provide increased strength or other desired properties. Vehicle structures such as vehicle side frames, vehicle floor members and vehicle frame longitudinal members may each include one or more of the frame components integrated in the vehicle structure.

An apparatus and methods are provided for a chassis for an off-road vehicle that includes a chassis strut support. The chassis is a welded-tube variety of chassis that includes a front portion and a rear portion that are joined to an intervening passenger cabin portion. The chassis strut support includes one or more pairs of rear strut gusset plates for distributing loading on a rear strut crossmember by rear struts to at least a seat crossmember comprising the chassis. The rear strut gusset plates generally comprise thick sheet-members configured to be attached to a vertical brace between an upper mount and a lower stay comprising the chassis to reinforce the vertical brace and impart increased strength to the chassis. The rear strut gusset plates are configured to be attached to the vertical brace by way of bolts, rivets, welding, or any combination thereof.

A motor vehicle has a body with a front section, a floor structure which adjoins the front section, and a floor panel, on the two longitudinal sides of which a sill is in each case arranged. The sills run from an A pillar, adjoining the front section, of the body as far as a C pillar of the body. An inner longitudinal member is on each longitudinal side of the floor panel. A bulkhead is arranged between the front section and the floor structure. Each sill is constructed from an inner C profile and an outer C profile. The first and second profile flanges of the C profiles, arranged in an overlapping manner, are connected, in particular welded, to the inner longitudinal member.

In certain embodiments, an electric vehicle includes a front cage, a rear floor, an intermediate section, a utility cabinet, and a flatbed. In other embodiments, an electric vehicle includes a front cage, a rear floor, an intermediate section, and a flatbed. In some embodiments, the front cage at least partially defines an operator cabin, the rear floor is positioned rearward of the front cage in a longitudinal direction, and the intermediate section is disposed at least partially between the front cage and the rear floor in the longitudinal direction.

The invention provides a multi-layer truck bed. The truck bed includes a frame, a layer of backer plates, and a layer of non-slip plates. The frame is under the layer of backer plates, the layer of backer plates is under the layer of non-slip plates. The truck bed is elongated in a first direction. The frame includes a plurality of metal crossmembers extending crosswise to the first direction. The backer plates are formed of a first metal, and the non-slip plates are formed of a second metal. The first metal has a higher strength than the second metal. In some embodiments, the invention provides a truck that includes the truck bed and has a material handler mounted thereon, and the material handler includes a boom.

A vehicle floor structure may include a floor disposed on a bottom portion of a vehicle body; a plurality of tank mounting members attached to a bottom surface of the floor; and a plurality of hydrogen tanks mounted on the plurality of tank mounting members, wherein each tank mounting member is aligned to extend in a longitudinal direction of the vehicle, the plurality of tank mounting members is spaced from each other in a width direction of the vehicle, each tank mounting member has a plurality of lower recessed portions provided in a lower portion thereof, and at least predetermined upper portions of the hydrogen tanks are received in the lower recessed portions of the tank mounting members, respectively.

A vehicle floor structure may include a floor disposed on a bottom portion of a vehicle body; a plurality of tank mounting members attached to a bottom surface of the floor; and a plurality of hydrogen tanks mounted on the plurality of tank mounting members, wherein each tank mounting member is aligned to extend in a longitudinal direction of the vehicle, the plurality of tank mounting members is spaced from each other in a width direction of the vehicle, each tank mounting member has a plurality of lower recessed portions provided in a lower portion thereof, and at least predetermined upper portions of the hydrogen tanks are received in the lower recessed portions of the tank mounting members, respectively.

A reinforcement structure for an electric vehicle includes a lower dash portion lower panel, a lower dash portion upper panel forming a closed cross-section with the lower dash portion lower panel in a vehicle body length direction and a dash lower reinforcement provided inside the closed cross-section.