A pultruded profile is provided that has fiber reinforcements longitudinally extending parallel relative to each other along the length of the pultruded profile. A tracer element is disposed longitudinally along one of fiber reinforcements. A resin is disposed over the fiber reinforcements and the tracer element to form a consistent cross-sectional shape continuously along a length of the pultruded profile. The tracer element is identifiable at a cut end of the pultruded profile to provide an indication of a location of the corresponding fiber reinforcement of the plurality of fiber reinforcements in the pultruded profile.

An electric vehicle battery pack with a strike shield affixed to its bottom. The strike shield provides structural support to withstand ground strikes without damaging the batteries within the battery pack. The strike shield is a mixed material sandwich bottom plate structure having a composite top layer, a middle core with one or more hollow members adhesively connected or welded together, or a single integrated structure with elongated stiffeners and/or a base member with elongated channels for stiffness, and a composite bottom layer.

A cargo vehicle configured to support cargo includes a frame assembly with at least one rail member defining a portion of an outer perimeter of the trailer. The cargo vehicle also includes a composite member adjacent to the frame assembly and a mounting member removably coupled to the at least one rail member and permanently coupled to the composite member.

An assembly for a roof of a motor vehicle having two roof frame elements. The two roof frame elements are arranged in such a way relative to one another that a region of overlap is formed, in which the two roof frame elements overlap one another, a plastic jacket, which covers the region of overlap and seals off the region of overlap, wherein the following are formed along the region of overlap in a manner offset with respect to one another: a joining location, at which the two roof frame elements are connected to one another and which is covered by the plastic jacket to seal off the joining location, an adhesive bonding location, which is formed on an outer side of the plastic jacket, for the application of an adhesive.

A molded automotive textile nonwoven and its associated method of manufacturing includes flat staple fibers exhibiting a width to thickness ratio of 2 to 10 and a denier in the range of 2 to 30. The molded automotive textile non-woven is a three-dimensional (3D) structure that includes one or a plurality of protrusions or recesses which fits to the metallic vehicle floor pan of the vehicle.

A disclosed component for a motor vehicle includes a component main body, with at least one reinforcing element integrated in a component matrix of the component main body. At least one reinforcing element may be fastened to the component main body. A disclosed component for a motor vehicle has a high component stability, is able to be manufactured with relatively low production costs and enables integration of functional components. The component includes the reinforcing element as a band with a plastics matrix and embedded unidirectionally oriented continuous fibers. A method for manufacturing such a component is also disclosed.

A vehicle includes a vehicle body and a reinforcement assembly. The vehicle body has first inner and outer walls that define a cavity and second inner and outer curved walls that define another cavity. The reinforcement assembly includes a plurality of inserts. One insert of the plurality of inserts is at least partially disposed in the cavity defined by the first inner and outer walls and another insert of the plurality of inserts is at least partially disposed in the another cavity defined by the second inner and outer curved walls.

The present invention is predicated upon the provision of systems and methods for reinforcement of a structural member. More particularly, the present invention is predicated upon unique carrier configurations and application of reinforcing material thereto. In one configuration, the application of reinforcing material is achieved without the use of fasteners, adhesives, or both, for placement, locating and restrictive movement of the reinforcing material onto the carrier.

A joining structure includes a first member, a second member of a material different from that of the first member, and a separation mechanism provided between the first member and the second member and that separates the first member and the second member from each other, wherein a resin is filled into the space between the edge of at least one member among the first member and the second member, and the other member.

A system of a reinforced structural element of motor vehicle include: structural element includes a first and second sheet, wherein the sheets are connected to one another at first and second joining points, wherein the sheets form elongate cavity in region between the joining points, and wherein second sheet has, in region between first and second joining points, a bulge with first leg arranged at first joining point and with second leg arranged at second joining point; a reinforcing element includes a first and second side walls connecting the wall arranged in cavity of structural element; and adhesive bonding reinforcing element to structural element; wherein first side wall of reinforcing element arranging the first joining point and second side wall of reinforcing element arranging the second leg of second sheet so larger portions of force acting on first joining point of reinforcing element transferring, to second leg of second sheet.