A number of improvements are provided relating to computer aided surgery utilizing an on tool tracking system. The various improvements relate generally to both the methods used during computer aided surgery and the devices used during such procedures. Other improvements relate to the structure of the tools used during a procedure and how the tools can be controlled using the OTT device. Still other improvements relate to methods of providing feedback during a procedure to improve either the efficiency or quality, or both, for a procedure including the rate of and type of data processed depending upon a CAS mode.

A number of improvements are provided relating to computer aided surgery utilizing an on tool tracking system. The various improvements relate generally to both the methods used during computer aided surgery and the devices used during such procedures. Other improvements relate to the structure of the tools used during a procedure and how the tools can be controlled using the OTT device. Still other improvements relate to methods of providing feedback during a procedure to improve either the efficiency or quality, or both, for a procedure including the rate of and type of data processed depending upon a CAS mode.

A surgical system comprises a handpiece and a battery. The handpiece includes a body, a handpiece controller, and a handpiece connector with a first coupler, a handpiece voltage terminal, and a handpiece data terminal. The battery has a housing, a cell, a battery controller, and a battery connector with a second coupler to rotatably engage the first coupler, a battery voltage terminal, and a battery data terminal. The second coupler receives the first coupler at an initial radial position and permits rotation to a first secured radial position and a second secured radial position. Rotation from the initial radial position to the first secured radial position engages the voltage terminals to transmit power between the cell and the handpiece controller, and rotation to the second secured radial position engages the data terminals to communicate data between the controllers while maintaining engagement between the voltage terminals.

A surgical system comprises a handpiece and a battery. The handpiece includes a body, a handpiece controller, and a handpiece connector with a first coupler, a handpiece voltage terminal, and a handpiece data terminal. The battery has a housing, a cell, a battery controller, and a battery connector with a second coupler to rotatably engage the first coupler, a battery voltage terminal, and a battery data terminal. The second coupler receives the first coupler at an initial radial position and permits rotation to a first secured radial position and a second secured radial position. Rotation from the initial radial position to the first secured radial position engages the voltage terminals to transmit power between the cell and the handpiece controller, and rotation to the second secured radial position engages the data terminals to communicate data between the controllers while maintaining engagement between the voltage terminals.

A surgical tool may move a saw blade in a sagittal plane. The saw blade has a distal blade end with teeth. The surgical tool comprises a handpiece body and a carrier operatively attached to the handpiece body. The carrier is configured for oscillating movement about a pivot axis. A retainer is operatively attached to the carrier for concurrent movement and releasably secures the saw blade in the sagittal plane relative to the handpiece body. An actuator is coupled to the handpiece body to selectively oscillate the carrier relative to the handpiece body such that the retainer and the saw blade pivot back and forth about the pivot axis within the sagittal plane. An ultrasonic transducer is operatively attached to the handpiece body to selectively generate ultrasonic energy to resonate the saw blade such that the teeth at the distal blade end reciprocate proximally and distally within the sagittal plane.

A passive end effector of a surgical system includes a base connected to a rotational disk, and a saw attachment connected to the rotational disk. The base is attached to an end effector coupler of a robot arm positioned by a surgical robot, and includes a base arm extending away from the end effector coupler. The rotational disk is rotatably connected to the base arm and rotates about a first location on the rotational disk relative to the base arm. The saw attachment is rotatably connected to the rotational disk and rotates about a second location on the rotational disk. The first location on the rotational disk is spaced apart from the second location on the rotational disk. The saw attachment is configured to connect to a surgical saw including a saw blade configured to oscillate for cutting. The saw attachment rotates about the rotational disk and the rotational disk rotates about the base arm to constrain cutting of the saw blade to a range of movement along arcuate paths within a cutting plane.

A passive end effector of a surgical system includes a base connected to a rotational disk, and a saw attachment connected to the rotational disk. The base is attached to an end effector coupler of a robot arm positioned by a surgical robot, and includes a base arm extending away from the end effector coupler. The rotational disk is rotatably connected to the base arm and rotates about a first location on the rotational disk relative to the base arm. The saw attachment is rotatably connected to the rotational disk and rotates about a second location on the rotational disk. The first location on the rotational disk is spaced apart from the second location on the rotational disk. The saw attachment is configured to connect to a surgical saw including a saw blade configured to oscillate for cutting. The saw attachment rotates about the rotational disk and the rotational disk rotates about the base arm to constrain cutting of the saw blade to a range of movement along arcuate paths within a cutting plane.

In general, data modules for surgical instruments and methods of using data modules for surgical instruments are provided. In an exemplary embodiment, a data module is configured to be removably attached to a powered surgical tool such as an electrosurgical tool. The data module is a standalone device including electronic components that are configured to, with the data module attached to the electrosurgical tool, interact with the electrosurgical tool.

In general, data modules for surgical instruments and methods of using data modules for surgical instruments are provided. In an exemplary embodiment, a data module is configured to be removably attached to a powered surgical tool such as an electrosurgical tool. The data module is a standalone device including electronic components that are configured to, with the data module attached to the electrosurgical tool, interact with the electrosurgical tool.

A device for cutting soft tissues in the body, such as a transverse carpal ligament in a hand, includes a handle, a shaft, a cutting device on or in the shaft (e.g., a blade or radiofrequency electrodes), and a single expansion band or bowing flanges that bow out laterally to form a safe zone. The expansion band or bowing flanges is/are movable between an expanded configuration and a retracted configuration using a slidable actuator on the handle.