A process and associated system for creating color effects in extrudable material, such as plastic and metal for example, are presented. Flows of first and second viscous materials of respective colors are provided and then combined in a predetermined pattern to form a stream of combined viscous material. In a first aspect, the flow rate of the first viscous material is caused to vary over time in order to vary an amount of the first viscous material in the stream. In a second aspect, which may be used alone or in combination with the first aspect, the first and second viscous materials have distinct viscosities to reduce an amount of color blending between the first color and the second color in the stream of combined viscous material. A static mixer may then be used to apply a predetermined dividing, overturning and combining motion to the stream of combined viscous material to partially mix the first viscous material and the second viscous material, such that upon exiting the static mixer, the first material of the first color and the second material of the second color form a color pattern in the stream of combined viscous material. Sheets of extrudable material may be created using such process and used in the manufacturing of many different products including for example kayaks and stand-up paddle boards.

The present invention relates to a method of manufacturing a board for sport equipment and the board for sport equipment thereof. The method comprises the steps of molding a substrate on a first mold; transferring the substrate to a second mold; and injecting a thermoplastic material into a cavity provided between at least a part of an edge side of the substrate and the second mold to form the board with a board bumper on the at least a part of the edge side of the substrate.

The present invention relates to a method of manufacturing a board for sport equipment and the board for sport equipment thereof. The method comprises the steps of molding a substrate on a first mold; transferring the substrate to a second mold; and injecting a thermoplastic material into a cavity provided between at least a part of an edge side of the substrate and the second mold to form the board with a board bumper on the at least a part of the edge side of the substrate.

A board suitable for riding a wave is described. The board includes interconnected deck and bottom reinforcing zones.

A process and associated system for creating color effects using extrudable material, such as plastic and metal for example, are presented. Flows of first and second viscous materials of respective colors are provided and then combined in a predetermined pattern to form a stream of combined viscous material. A dynamic mixer is the then used to apply a predetermined dividing, overturning and combining motion to the stream of combined viscous material to partially mix the first viscous material and the second viscous material, such that upon exiting the dynamic mixer, the first material of the first color and the second material of the second color form a color pattern in the stream of combined viscous material. The dynamic mixer has elements configured for acquiring a specific radial orientation in a range of radial orientations that may be varied during the application of the dividing, overturning and combining motion to the stream of combined viscous material to cause variations in the color pattern in the stream of combined viscous material. Sheets of extruded material may be created using such process and system and used in the manufacturing of many different products including, but not limited to, kayaks, stand-up paddle boards, garden furniture and many others. In some embodiments, the sheets may be characterized by color bands extending diagonally with reference to a longitudinal extent of the sheet.

A surfboard includes a core covered with a laminate and having curved perforations in the deck area and the tail area of the surfboard, in order to prevent air blisters from forming between the core and laminate. The curved perforations are deformable under pressure to minimize the opening of the perforations to inhibit liquid from entering and maximizing under zero pressure to allow the maximum amount of trapped liquid and gasses from escaping. The core is formed from an extruded closed-cell polystyrene foam block that has been shaped by restraining it against a shaped form using shaped restraining tools and straps, and heating it; and by cutting using a hot wire. The core is laminated with FIBERGLAS and epoxy resin, and the perforations are formed using a perforating tool that has a planar or curved working surface and one or more heated needles extending perpendicularly from the working surface.

A process for manufacturing a rigid aquatic floating object including an elongate three-dimensional external profile having in total a main length extending from its nose to its tail, a thickness, a width, a deck and an underside. The process includes a) digitally modelling the floating object to be manufactured, b) producing a hollow and apertured internal skeleton by additive manufacturing/3D printing of a multitude of plastic wires that are locally connected to one another geometrically and that reproduce a three-dimensional mesh obtained in a), c) placing the result under vacuum and bonding at least one composite sheet made of fibre and resin around the skeleton forming a shell, d) applying successive fibre-and-resin layers so as to reinforce, via stratification, the shell of step c), and e) finishing the external surface of the stratified sheets made of fibre-and-resin composite by sanding to obtain the final shape of the floating object.

A process for manufacturing a rigid aquatic floating object including an elongate three-dimensional external profile having in total a main length extending from its nose to its tail, a thickness, a width, a deck and an underside. The process includes a) digitally modelling the floating object to be manufactured, b) producing a hollow and apertured internal skeleton by additive manufacturing/3D printing of a multitude of plastic wires that are locally connected to one another geometrically and that reproduce a three-dimensional mesh obtained in a), c) placing the result under vacuum and bonding at least one composite sheet made of fibre and resin around the skeleton forming a shell, d) applying successive fibre-and-resin layers so as to reinforce, via stratification, the shell of step c), and e) finishing the external surface of the stratified sheets made of fibre-and-resin composite by sanding to obtain the final shape of the floating object.

A water sports board is provided to be attached to the chest of a rider and allow the rider to hold onto a tow line of a powered watercraft and be pulled across water thus riding on the board. The water sports board is strapped to the rider utilizing an integrated harness system consisting of shoulder straps that cross the back of the rider (over a flotation device such as a life vest) and attaches to the board near the waist of the rider. The bottom of the water sports board includes a fin, ribs and water directing channels for allowing the rider to maneuver the board, and a water deflector positioned at or near the front of the board for purpose of deflecting water from spraying onto the face of the rider.

The present invention relates to, in a first aspect, a surfing device including a surfing device body comprised of polymer bead foam being substantially formed from at least one polymer selected from a single polymer class, and at least one at least one performance enhancing component at least partially embedded within, or integral with, the surfing device body, the at least one performance enhancing component being substantially formed from polymers selected from the single polymer class. Further aspects of the invention, directed to a performance enhancing component and to a method of forming a surfing device body, are also disclosed.