This invention relates to a novel of making a personal care product including the steps of providing a treatment sheet comprised of a first material and a first plurality of apertures and joining a support structure to the lower surface of the treatment sheet. The support structure includes a support material, a support sheet, a support ring, or any combination thereof. The support sheet includes a second plurality of apertures. The support sheet is disposed beneath the treatment sheet by aligning the first plurality of apertures and the second plurality of apertures. Fluid support material is solidified such that the treatment sheet and the support sheet are bonded together. The support ring is disposed on a housing (e.g., in a groove) below the support sheet or joined to the treatment sheet via the support material prior to solidifying.

This invention relates to a novel of making a personal care product including the steps of providing a treatment sheet comprised of a first material and a first plurality of apertures and joining a support structure to the lower surface of the treatment sheet. The support structure includes a support material, a support sheet, a support ring, or any combination thereof. The support sheet includes a second plurality of apertures. The support sheet is disposed beneath the treatment sheet by aligning the first plurality of apertures and the second plurality of apertures. Fluid support material is solidified such that the treatment sheet and the support sheet are bonded together. The support ring is disposed on a housing (e.g., in a groove) below the support sheet or joined to the treatment sheet via the support material prior to solidifying.

This invention relates to a novel personal care product which having a treatment unit which includes a treatment sheet and a support structure. The treatment sheet includes apertures with cutting edges while the support structure, joined to the treatment sheet, is formed of a support material, a support sheet or a support ring, or any combination thereof. The support structure assists in reducing damage to the treatment sheet and in preventing injury to the consumer (e.g., if the personal care product is dropped).

This invention relates to a novel personal care product which having a treatment unit which includes a treatment sheet and a support structure. The treatment sheet includes apertures with cutting edges while the support structure, joined to the treatment sheet, is formed of a support material, a support sheet or a support ring, or any combination thereof. The support structure assists in reducing damage to the treatment sheet and in preventing injury to the consumer (e.g., if the personal care product is dropped).

This invention relates to a novel personal care product having a treatment sheet includes a first material and a plurality of first apertures, and at least one support sheet includes a second material and a plurality of second apertures, the at least one support sheet disposed beneath the treatment sheet and desirably joined to the treatment sheet. The first apertures of the treatment sheet include cutting edges generally formed on at least a portion of an inner perimeter of the first apertures while the support sheet does not include cutting apertures. The first and second apertures are aligned such that from a top view of the product, the apertures of the support sheet are not visible, providing ease of rinsing. The support sheet assists in reducing damage to the treatment sheet (e.g., if the personal care product is dropped).

This invention relates to a novel personal care product having a treatment sheet includes a first material and a plurality of first apertures, and at least one support sheet includes a second material and a plurality of second apertures, the at least one support sheet disposed beneath the treatment sheet and desirably joined to the treatment sheet. The first apertures of the treatment sheet include cutting edges generally formed on at least a portion of an inner perimeter of the first apertures while the support sheet does not include cutting apertures. The first and second apertures are aligned such that from a top view of the product, the apertures of the support sheet are not visible, providing ease of rinsing. The support sheet assists in reducing damage to the treatment sheet (e.g., if the personal care product is dropped).

This invention relates to a novel personal care product and method of assembling the product including an upper product end and a lower product end, a housing at the upper product end, the housing having a housing wall and one or more windows in the housing wall, a frame member including one or more tabs, the one or more tabs coupled to the one or more windows. The number of tabs can equal the number of windows. The housing may also include notches within which the tabs are disposed.

This invention relates to a novel personal care product and method of assembling the product including an upper product end and a lower product end, a housing at the upper product end, the housing having a housing wall and one or more windows in the housing wall, a frame member including one or more tabs, the one or more tabs coupled to the one or more windows. The number of tabs can equal the number of windows. The housing may also include notches within which the tabs are disposed.

The present invention relates to a device for microdermabrasive treatment comprising, a treatment head (16) having a cavity (18) with inner walls (20), an opening (22) in said inner walls, and a treatment head tip (24) for placing the treatment head (16) on a skin (48) of the user, wherein the treatment head tip (24) comprises a first abrasive surface (26) and the inner walls (20) comprise a second abrasive surface (28), wherein the opening (22) is configured to be connected to a vacuum source (30) for applying an under-pressure (58) within the cavity (18), when the treatment head tip (24) is placed on the skin (48) of the user, and herein the first abrasive surface (26) comprises a different roughness than the second abrasive surface (28).

Example embodiments of the systems and methods of callus removal disclosed herein comprise a callus catching function to catch the calluses removed by the blade. A clamp on the back side of the blade comprises a hollowed out section into which the blade deposits the removed calluses. The hollowed area may be formed, for example, by a clamp for holding the blade in a handle. In an example embodiment, the clamp may also comprise a pumice sponge for further use in pedicure processes. The clamp may be removable to allow for removal of the collected calluses into a collection bin.