A configuration and manufacturing method for a trailing edge of an aircraft airfoil, such as a control surface or a lifting surface is described. The trailing edge is formed and configured by upper and lower composite covers, which are stitched to each other with a metallic wire, such as the metallic wire is electrically in contact with upper and lower metallic meshes to provide electrical continuity between meshes. According to a method, upper and lower covers configuring the trailing edge, are stitched with the metallic wire before curing the covers, so that the metallic wire gets embedded within the composite material. A trailing edge for an aircraft airfoil, which is easy to manufacture and that at the same time fulfills aerodynamic, mechanical and electrical conductivity requirements is described.

An aerodynamic component which in particular is suitable for use in an aircraft includes an outer skin sheet having an inner surface and an outer surface and being provided with perforation openings allowing a flow of air therethrough. The outer surface of the outer skin sheet forms an aerodynamic surface of the aerodynamic component. The aerodynamic component further includes a sandwich panel which includes an outer layer facing the inner surface of the outer skin sheet, an inner layer facing away from the inner surface of the outer skin sheet and a foam core sandwiched between the outer layer and the inner layer. The sandwich panel is provided with connection openings extending through the sandwich panel between the outer layer and the inner layer and allowing a flow of air therethrough.

An aerodynamic component which in particular is suitable for use in an aircraft includes an outer skin sheet having an inner surface and an outer surface and being provided with perforation openings allowing a flow of air therethrough. The outer surface of the outer skin sheet forms an aerodynamic surface of the aerodynamic component. The aerodynamic component further includes a sandwich panel which includes an outer layer facing the inner surface of the outer skin sheet, an inner layer facing away from the inner surface of the outer skin sheet and a foam core sandwiched between the outer layer and the inner layer. The sandwich panel is provided with connection openings extending through the sandwich panel between the outer layer and the inner layer and allowing a flow of air therethrough.

A composite stiffener for a stiffener reinforced panel is disclosed. The stiffener has a longitudinal direction and a run-out region which terminates at an end of the stiffener. The stiffener also has a constant section region inboard of the run-out region in the longitudinal direction and having a constant cross section transverse to the longitudinal direction with a crown between adjacent foot portions. The run-out region has a changing cross section transverse to the longitudinal direction with a crown between adjacent foot portions and the crown reduces in height towards the end of the stiffener forming a ramp. The composite stiffener includes a number of blankets of non-crimp fabric layers.

An example aircraft wing includes a skin, a composite shear tie, a stringer base charge overlaying the skin, and a stringer overlaying the stringer base charge. The composite shear tie includes a shear-tie web, a first shear-tie flange extending from a first side of the shear-tie web, a second shear-tie flange extending from a second side of the shear-tie web, and a first shear-tie tab extending from an end of the first side of the shear-tie web. The stringer includes a stringer web, a first stringer flange extending from a first side of the stringer web, and a second stringer flange extending from a second side of the stringer web. The first stringer flange is stitched to and integrated with the stringer base charge and the skin. Further, the first shear-tie flange is stitched to and integrated with the first stringer flange.

A method for assembling a skin and a flange of a stiffener. The periphery of the contact between the skin and the flange of the stiffener is sealed by applying a bead of adhesive on the flange of the stiffener in contact with the skin. A first and second orifices are made in the skin. The orifices open at the interface between the skin and the flange of the stiffener. The adhesive is injected through the first orifice at the interface between the skin and the flange of the stiffener while keeping the skin in contact with the stiffener until the interface between the skin and the stiffener is completely filled with the adhesive.

A method for assembling a skin and a flange of a stiffener. The periphery of the contact between the skin and the flange of the stiffener is sealed by applying a bead of adhesive on the flange of the stiffener in contact with the skin. A first and second orifices are made in the skin. The orifices open at the interface between the skin and the flange of the stiffener. The adhesive is injected through the first orifice at the interface between the skin and the flange of the stiffener while keeping the skin in contact with the stiffener until the interface between the skin and the stiffener is completely filled with the adhesive.

A leading edge structure (1) for a flow control system of an aircraft (101) including a double-walled leading edge panel (3) surrounding a plenum (7). The leading edge panel (3) has a first side portion (11) extending to a first attachment end (17), a second side portion (13) extending to a second attachment end (19), an inner wall element (21) facing the plenum (7), an outer wall element (23) for contact with an ambient flow (25), a core assembly (97). The outer wall element (23) includes micro pores (31) forming a fluid connection between the core assembly (97) and the ambient flow (25). The inner wall element (21) includes openings (33) forming a fluid connection between the core assembly (97) and the plenum (7). The outer wall element (23) extends from the first attachment end (17) to the second attachment end (19).

A method of fabricating a composite assembly may include providing a first laminate and a second laminate respectively formed of first and second composite plies, and having a respective first and second cured section and a respective first and second uncured section. The method may further include interleaving the first composite plies in the first uncured section with the second composite plies in the second uncured section to form an interfacial region. The method may additionally include curing the interfacial region to join the first laminate to the second laminate and form a unitized composite assembly.

An aircraft wing, including a main wing, a leading edge high lift assembly including a high lift body, and an assembly connecting the high lift body to the main wing. The high lift body is movable relative to the main wing between stowed and deployed positions. The connection assembly includes at least one rotation element mounted to the high lift body and rotatably mounted to the main wing. The main wing comprises an upper panel with a leading edge portion and a lower skin panel. The high lift body has a leading and a trailing edge. The high lift body trailing edge moves along the main wing upper skin panel leading edge portion when the high lift body is moved between the stowed and deployed positions. The upper skin panel leading edge portion is elastically deformed when the high lift body is moved from the stowed to the deployed position.