A joint structure includes a reinforcement portion that is formed by joining a composite material and a reinforcing material through an adhesive. The composite material includes a plate portion that is formed by laminating a plurality of fiber sheets, and a raised portion that is formed by laminating a plurality of fiber sheets in addition to the plurality of fiber sheets of the plate portion, and surfaces of the plate portion and the raised portion are covered with a single fiber sheet. The reinforcement portion includes the raised portion and the reinforcing material that is bonded to the raised portion through an adhesive. A first boundary between the plate portion and the raised portion and a second boundary between the raised portion and the reinforcing material are located at different positions in an in-plane direction of a laminated interface between the fiber sheets that are laminated.

A lightning strike protection layer for an aircraft is disclosed having a first portion and a second portion, the first portion includes a first fibre reinforced polymer composite layer and a first electrically conductive metal layer and the second portion includes a second fibre reinforced polymer composite layer and a second electrically conductive metal layer, and the first and second portions are joined at a butt joint, with the first and second fibre reinforced polymer composite layers abutting and the first and second electrically conductive metal layers abutting; and a butt-strap extending across the butt joint, the butt-strap comprising a third electrically conductive metal layer electrically connected to the first and second electrically conductive metal layers.

Systems and methods for a caul plate for an irregular surface. One embodiment is a caul plate for co-curing or co-bonding a first composite part and a second composite part. A body of the caul plate includes a lower surface to face a top surface of the first composite part, a reference edge to locate the second composite part on the first composite part, and an upper surface that is opposite to the lower surface. The lower surface includes one or more bends to match one or more slopes in the top surface of the first composite part. The one or more bends correspond with ply changes in the first composite part.

Structural composite airfoils include a primary structural element, a secondary structural element defining the trailing edge of the structural composite airfoil, and a discrete leading edge structure defining the leading edge of the structural composite airfoil. The primary structural element includes an upper skin panel, a lower skin panel, and a middle C-channel spar that is coupled to the upper skin panel and the lower skin panel. The discrete leading edge structure is coupled to the upper leading edge end of the upper skin panel and to the lower leading edge end of the lower skin panel. The upper skin panel may include a first panel bend adjacent the discrete leading edge structure, and the lower skin panel may include a second panel bend adjacent the discrete leading edge structure.

An assembly is provided for an aircraft. This aircraft assembly includes an aircraft control surface and a hydraulic actuator. The hydraulic actuator includes a housing and a piston within the housing. The housing is formed integral with the aircraft control surface.

A system and method are provided that enable joined materials to expand and contract at different rates while maintaining a structurally sound connection. A system for joining structures with differing coefficients of thermal expansion includes: a first structural element of a first material having a first coefficient of thermal expansion (CTE); a plurality of flexures each defining a first portion and a second portion and attached at the first portion to the first structural element; and a second structural element of a second material having a second CTE, where the second structural element is attached to the second portion of each of the plurality of flexures, where in response to relative movement between the first structural element and the second structural element, the plurality of flexures bend to accommodate the relative movement.

A system and method are provided that enable joined materials to expand and contract at different rates while maintaining a structurally sound connection. A system for joining structures with differing coefficients of thermal expansion includes: a first structural element of a first material having a first coefficient of thermal expansion (CTE); a plurality of flexures each defining a first portion and a second portion and attached at the first portion to the first structural element; and a second structural element of a second material having a second CTE, where the second structural element is attached to the second portion of each of the plurality of flexures, where in response to relative movement between the first structural element and the second structural element, the plurality of flexures bend to accommodate the relative movement.

A pressure measuring device for a scale model for elastic similar structure of a wing in a large transport plane adopts a bracket for pressure measuring steel pipes formed by 3D printing, shapes of an upper surface and an lower surface of the bracket are completely the same as local airfoile profiles of a skin at required pressure measuring positions, and the upper surface and the lower surface of the bracket are bonded to the skin and wing beams; a pressure measuring hose is connected with the pressure measuring steel pipe, and the pressure measuring steel pipe is embedded into the bracket and fixed to it; the upper surface and the lower surface of the bracket are provided with semi-cylindrical convex structures; and the pressure measuring steel pipe extends out of the pressure measuring hole in the surface of the skin for pressure measuring steel pipe in the bracket.

A pressure measuring device for a scale model for elastic similar structure of a wing in a large transport plane adopts a bracket for pressure measuring steel pipes formed by 3D printing, shapes of an upper surface and an lower surface of the bracket are completely the same as local airfoile profiles of a skin at required pressure measuring positions, and the upper surface and the lower surface of the bracket are bonded to the skin and wing beams; a pressure measuring hose is connected with the pressure measuring steel pipe, and the pressure measuring steel pipe is embedded into the bracket and fixed to it; the upper surface and the lower surface of the bracket are provided with semi-cylindrical convex structures; and the pressure measuring steel pipe extends out of the pressure measuring hole in the surface of the skin for pressure measuring steel pipe in the bracket.

A stiffened structural component for an aircraft includes a first material sheet with a first surface, and at least one elongate bulge that bulges out in a direction transverse to the first surface in order to stiffen the structural component, wherein each of the at least one bulge comprises two edges that extend along the first surface, wherein a continuous bulging surface extends between the edges, and wherein the bulges are formed integrally into the first material sheet through pressing.