A bonding tool is described that is used to secure sacrificial pads to bonding locations on a perimeter of a rib during a bonding process. In one embodiment, the bonding tool includes a base member having a rib receptacle dimensioned to receive a rib of a wing, a plurality of compression forms disposed around at least a portion of the rib receptacle and proximate to a perimeter of the rib, where the compression forms include a plurality of sacrificial pads that face towards bonding locations on the perimeter of the rib, and at least one bladder proximate to the compression forms that expands between a wall of the base member and the compression forms to press the sacrificial pads against the bonding locations while the sacrificial pads bond to the bonding locations.

A bonding tool is described that is used to secure sacrificial pads to bonding locations on a perimeter of a rib during a bonding process. In one embodiment, the bonding tool includes a base member having a rib receptacle dimensioned to receive a rib of a wing, a plurality of compression forms disposed around at least a portion of the rib receptacle and proximate to a perimeter of the rib, where the compression forms include a plurality of sacrificial pads that face towards bonding locations on the perimeter of the rib, and at least one bladder proximate to the compression forms that expands between a wall of the base member and the compression forms to press the sacrificial pads against the bonding locations while the sacrificial pads bond to the bonding locations.

Structural composite airfoils include a primary structural element and a secondary structural element defining the trailing edge of the structural composite airfoil. The primary structural element includes an upper skin panel, a lower skin panel, and a middle C-channel spar that is coupled to the upper skin panel and the lower skin panel. The upper skin panel extends from an upper leading edge end to an upper trailing edge end, and the lower skin panel extends from a lower leading edge end to a lower trailing edge end. The lower leading edge end of the lower skin panel is coupled to the upper leading edge end of the upper skin panel within the leading edge region of the primary structural element.

Structural composite airfoils include a primary structural element and a secondary structural element defining the trailing edge of the structural composite airfoil. The primary structural element includes an upper skin panel, a lower skin panel, and a middle C-channel spar that is coupled to the upper skin panel and the lower skin panel. The upper skin panel extends from an upper leading edge end to an upper trailing edge end, and the lower skin panel extends from a lower leading edge end to a lower trailing edge end. The lower leading edge end of the lower skin panel is coupled to the upper leading edge end of the upper skin panel within the leading edge region of the primary structural element.

A drag reduction system an aircraft having an aircraft component is disclosed including a skin panel having an inner surface and an outer surface for contact with an ambient flow, the outer surface includes an upstream area for laminar flow and a downstream area for turbulent flow and/or transitional flow, the skin panel includes a plurality of micro pores for blowing air from inside the aircraft component into the ambient flow.

A drag reduction system an aircraft having an aircraft component is disclosed including a skin panel having an inner surface and an outer surface for contact with an ambient flow, the outer surface includes an upstream area for laminar flow and a downstream area for turbulent flow and/or transitional flow, the skin panel includes a plurality of micro pores for blowing air from inside the aircraft component into the ambient flow.

A reinforced leading edge section for an aircraft, including an outer skin formed with an aerodynamic leading edge profile, an inner reinforcement arranged internally with respect to the outer skin along the span of the leading edge section, wherein the inner reinforcement includes a base with a C-shaped configuration joined to the outermost part of the outer skin, and a web having a free end and an opposite end joined to the base, the web extended in a direction transverse to the direction of the span of the leading edge section.

A reinforced leading edge section for an aircraft, including an outer skin formed with an aerodynamic leading edge profile, an inner reinforcement arranged internally with respect to the outer skin along the span of the leading edge section, wherein the inner reinforcement includes a base with a C-shaped configuration joined to the outermost part of the outer skin, and a web having a free end and an opposite end joined to the base, the web extended in a direction transverse to the direction of the span of the leading edge section.

An exterior panel is configured to accommodate high thermal stresses imposed on exterior surfaces of aerospace transport vehicles during hypersonic flight. The exterior panel is formed of a superplastic material such as a titanium alloy, and includes an exterior skin and a plurality of cooling tubes that extend through the panel. The exterior panel further includes an interior skin configured to be attached to a frame member such as a rib, stringer, or spar of the transport vehicle. The tubes pass through a multicellular core, which is sandwiched between the exterior and interior skins to impart tensile and compressive strength to the exterior panel. In one disclosed method, the core is superplastic formed and diffusion bonded to the exterior skin, the tubes, and the interior skin. A cooling fluid, which may be a gas or liquid, including a fuel, may be pumped through the tubes to cool the exterior panel.

An exterior panel is configured to accommodate high thermal stresses imposed on exterior surfaces of aerospace transport vehicles during hypersonic flight. The exterior panel is formed of a superplastic material such as a titanium alloy, and includes an exterior skin and a plurality of cooling tubes that extend through the panel. The exterior panel further includes an interior skin configured to be attached to a frame member such as a rib, stringer, or spar of the transport vehicle. The tubes pass through a multicellular core, which is sandwiched between the exterior and interior skins to impart tensile and compressive strength to the exterior panel. In one disclosed method, the core is superplastic formed and diffusion bonded to the exterior skin, the tubes, and the interior skin. A cooling fluid, which may be a gas or liquid, including a fuel, may be pumped through the tubes to cool the exterior panel.