A duct stringer has duct walls providing a duct with a closed cross-section; and a bulkhead in the duct. The duct is adapted to transport fluid, and the bulkhead is adapted to block the flow of fluid along the duct. The bulkhead is adhered to the duct walls by one or more co-cured or co-bonded joints. The bulkhead includes a pair of bulkhead parts, each with a web and one or more flanges. The duct stringer is manufactured by positioning the mandrels end-to-end with the bulkhead parts back-to-back between them; wrapping or laying-up the duct walls around the bulkhead parts and the mandrels; co-curing or co-bonding the flanges of the bulkhead parts to the duct walls; and after the bulkhead has been adhered to the duct walls, removing the mandrels from opposite ends of the duct.

A duct stringer has duct walls providing a duct with a closed cross-section; and a bulkhead in the duct. The duct is adapted to transport fluid, and the bulkhead is adapted to block the flow of fluid along the duct. The bulkhead is adhered to the duct walls by one or more co-cured or co-bonded joints. The bulkhead includes a pair of bulkhead parts, each with a web and one or more flanges. The duct stringer is manufactured by positioning the mandrels end-to-end with the bulkhead parts back-to-back between them; wrapping or laying-up the duct walls around the bulkhead parts and the mandrels; co-curing or co-bonding the flanges of the bulkhead parts to the duct walls; and after the bulkhead has been adhered to the duct walls, removing the mandrels from opposite ends of the duct.

A wing assembly include at least one fuel tank having a tank outboard end. In addition, the wing assembly includes a stout wing rib located proximate the tank outboard end and extending between a front spar and a rear spar. The wing assembly also includes at least one outboard wing rib located outboard of the stout wing rib and defining an outboard wing bay. The wing assembly also includes an upper skin panel and a lower skin panel each coupled to the front spar, the rear spar, the stout wing rib, and the outboard wing rib. A plurality of bead stiffeners are coupled to the upper skin panel and/or the lower skin panel and are spaced apart from each other within the outboard wing bay.

A wing assembly include at least one fuel tank having a tank outboard end. In addition, the wing assembly includes a stout wing rib located proximate the tank outboard end and extending between a front spar and a rear spar. The wing assembly also includes at least one outboard wing rib located outboard of the stout wing rib and defining an outboard wing bay. The wing assembly also includes an upper skin panel and a lower skin panel each coupled to the front spar, the rear spar, the stout wing rib, and the outboard wing rib. A plurality of bead stiffeners are coupled to the upper skin panel and/or the lower skin panel and are spaced apart from each other within the outboard wing bay.

The present application relates to a method of forming a structural portion of a fuel tank for an aircraft in which the structural portion is formed from a fibre reinforced polymer and a sensor is integrated in the structural portion. The method includes providing a fibre ply which acts as a structural component, and embroidering an electrically conductive wire in a predetermined pattern on the fibre ply to form the sensor. The fibre ply acts as a sensor substrate. Furthermore, the method includes applying a polymer matrix to the fibre ply so that the fibre ply and electrically conductive wire are covered by the polymer matrix. The present application also relates to a fuel tank for an aircraft, a fuel quantity indicating system, and an aircraft.

A structural assembly including a first member having an external side and an internal side, the first member defining a first member through-bore, a second member having an external side and an internal side, the second member defining a second member through-bore aligned with the first member through-bore, and a mechanical fastening system including a bushing at least partially received in the first member through-bore, the bushing defining a bushing through-bore and including a flange, wherein the flange is positioned in a gap between the internal side of the first member and the external side of the second member, a nut plate connected to the internal side of the second member, the nut plate defining a clearance bore aligned with the second member through-bore and the bushing through-bore, the nut plate including a nut, and a bolt extending through the bushing through-bore and into threaded engagement with the nut.

A structural assembly including a first member having an external side and an internal side, the first member defining a first member through-bore, a second member having an external side and an internal side, the second member defining a second member through-bore aligned with the first member through-bore, and a mechanical fastening system including a bushing at least partially received in the first member through-bore, the bushing defining a bushing through-bore and including a flange, wherein the flange is positioned in a gap between the internal side of the first member and the external side of the second member, a nut plate connected to the internal side of the second member, the nut plate defining a clearance bore aligned with the second member through-bore and the bushing through-bore, the nut plate including a nut, and a bolt extending through the bushing through-bore and into threaded engagement with the nut.

A dry bay sealing assembly is provided that includes a first end plate and a second end plate that are configured to be disposed on respective opposite first and second sides of a structural member proximate to a joint defined between the structural member and a fitting. The first end plate and the second end plate are configured to define an interior volume therebetween containing at least a portion of a fastener joining the structural member and the fitting. The first end plate and the second end plate are configured to cooperate with the structural member to seal the interior volume from an exterior volume.

A dry bay sealing assembly is provided that includes a first end plate and a second end plate that are configured to be disposed on respective opposite first and second sides of a structural member proximate to a joint defined between the structural member and a fitting. The first end plate and the second end plate are configured to define an interior volume therebetween containing at least a portion of a fastener joining the structural member and the fitting. The first end plate and the second end plate are configured to cooperate with the structural member to seal the interior volume from an exterior volume.

A seal for sealing an aircraft fuel tank, an aircraft wing rib and stringer sealing assembly, an aircraft wing fuel tank, an aircraft structural wing box, an aircraft wing, and a method of sealing an aperture are disclosed. The seal is for sealing a wing rib to a stringer passing through an aperture in the rib at a variable position in the aperture. The seal includes self-adjustment means to absorb any tolerance when forming the seal, upon the stringer being assembled into the aperture in the rib.