This invention provides convenient airframe vibration, tracking, and acoustic improvements of a helicopter rotor blade by use of a profile system. The profile system is designed to minimize acoustic disturbances as air passes the airfoil. The profile may be attached through an adhesive system that allows convenient removal and relocation for use by the helicopter manufacturer or by the helicopter operator in a field environment.

In an embodiment, an apparatus includes: a gearbox including: a housing having an opening; an input pinion disposed in the housing; a moving feature mechanically coupled to the input pinion, the moving feature and the input pinion being operable to convert between power and torque; and first sensors disposed on the moving feature, the first sensors having batteries, where the moving feature is operable to rotate about a common axis, each of the first sensors being exposed by the opening as the moving feature rotates about the common axis.

A load balancing system for a system of rotating elements such as a helicopter rotor or an airplane propeller. The load balancing system includes two or more balancing tubes rotationally attached to blades or props on the system of rotating elements. The balancing tubes are slightly curved and enclose a hollow space containing a quantity of weighted fluid such as mercury. During operation of the system of rotating elements, the weighted fluid disperses throughout the hollow space in the balancing tubes so as to counter any imbalance in the system of rotating elements. Centrifugal forces will cause different dispersal of the weighted fluid throughout the hollow space depending on the overall pulling or pushing forces resulting from any imbalance.

An aircraft is provide including an airframe, an extending tail, and a counter rotating, coaxial main rotor assembly including an upper rotor assembly and a lower rotor assembly. A translational thrust system positioned at the extending tail, the translational thrust system providing translational thrust to the airframe. At least one flight control computer configured to independently control the upper rotor assembly and the lower rotor assembly through a fly-by-wire control system. A plurality of sensors to detect sensor data of at least one environmental condition and at least one aircraft state data, wherein the sensors provide the sensor data to the flight control computer.

A handheld mobile device may be configured for use within a cockpit or cabin of an aircraft. The handheld mobile device may include a display and memory that includes an application configured to utilize the display. The handheld mobile device may also include a processor coupled to the memory. The application, via the processor, may be configured to receive aircraft-specific configuration data. The application may also receive, from a tracker module, input data corresponding to blade height and position. The application may additionally receive airframe vibration data from an accelerometer module. The application may further calculate recommendations regarding track and balance. The application may also further output, via the display, the track and balance recommendations.

An exemplary static rotor blade assembly balancing tool includes a vertical rod having a top end with a tip located at the top end on a vertical axis of the rod and a sleeve having a bore terminating at a socket, in use the rod is disposed in the bore and the tip and the socket form a pivot connection where the sleeve is balanced to settle in a level position with a vertical axis of the sleeve coaxial with the vertical axis of the rod, and the sleeve has an outer profile configured to mount a hub of a rotor blade assembly.

The present invention includes an apparatus and method for automatically adjusting the tracking of one or more blades comprising: a blade tracking adjustment mechanism connected to one or more blades of an aircraft; a blade tracking measurement system that measures the tracking of the one or more blades; and a computer that receives an output from the blade tracking measurement system with tracking information for each of the one or more blades; wherein the computer outputs instructions for the blade tracking adjustment mechanism to change a pitch of one or more of the blades to correct blade tracking.

According to certain aspects of the disclosure, a computer-implemented method may be used for rotorcraft track and balance. The method may include capturing one or more images of at least one rotating blades of a rotorcraft and analyzing the one or more images of the at least one rotating blades to determine blade information. Additionally, the method may include determining a location of the at least one rotating blades in the one or more images based on the blade information and calculating blade position information based on the determined location of the at least one rotating blade and a parameter of a user device capturing the one or more images. Additionally, the method may include displaying the blade position information to the user device and displaying instructions on one or more adjustments to the at least one rotating blades of the rotorcraft based on the blade position information.

A rotor blade of a rotary wing aircraft includes a core defining a trailing edge of the rotor blade and a skin extending from the trailing edge defining an opening including the core. The skin defines an aerodynamic surface of the rotor blade. The rotor blade additionally includes at least one trim tab assembly including a trim portion extending from the core beyond the trailing edge of the rotor blade and an actuation system including at least one actuator disposed within the core. The actuation system is operable to adjust an angle of the trim portion relative to the rotor blade.

A system for manufacturing a particulate-binder composite article including a mold defining a mold cavity, a first opening into the mold cavity, and a second opening into the mold cavity, a mass of a particulate material received in the mold cavity, a binder source in selective fluid communication with the mold cavity by way of the first opening, the binder source including a binder material, a first filter disposed across the first opening, the first filter being permeable to the binder material and substantially impermeable to the particulate material, and a second filter disposed across the second opening, the second filter being permeable to air and substantially impermeable to the particulate material.