A method of monitoring an ice protection system of a rotorcraft or an aircraft includes applying heat to rotating blades of the rotorcraft or the aircraft according to a heater duty cycle and determining an anticipated ice shed time for ice to shed from the rotating blades. Torque of the rotating blades is sensed, and an actual ice shed time for ice to shed from the rotating blades is determined based on the sensed torque. A status of the ice protection system is determined based on the anticipated ice shed time and the actual ice shed time, and the status of the ice protection system is output for consumption by a consuming system.

A method of monitoring an ice protection system of a rotorcraft or an aircraft includes applying heat to rotating blades of the rotorcraft or the aircraft according to a heater duty cycle and determining an anticipated ice shed time for ice to shed from the rotating blades. Torque of the rotating blades is sensed, and an actual ice shed time for ice to shed from the rotating blades is determined based on the sensed torque. A status of the ice protection system is determined based on the anticipated ice shed time and the actual ice shed time, and the status of the ice protection system is output for consumption by a consuming system.

A corrosion-resistant air data probe includes a hollow tube having at least one opening, an inner surface of the hollow tube defining an interior cavity, a heating element, and a continuous layer of a braze material. The heating element is disposed adjacent to the inner surface, within the interior cavity. The continuous layer of the braze material completely covers the heating element and covers at least a portion of the inner surface.

The concept of the present invention describes configurations to provide uniform heat distribution of resistive heaters. This configuration allows successful anti-icing and deicing with relatively low applied power. One aspect involves the use of a thin film heater applied just underneath the topcoat to efficiently direct all heat to the surface, allowing anti-icing and de-icing with minimal power. This can be accomplished by employing a hybrid electrode interface, using a metal foil or metal braid that is attached to the aircraft surface with a structural adhesive that has been smoothed along the edges with metal-filled adhesive. Another aspect of the present invention uses an array of heater cells created as a single sheet and a heat spreading material, provided underneath or overtop of the heater cells.

The concept of the present invention describes configurations to provide uniform heat distribution of resistive heaters. This configuration allows successful anti-icing and deicing with relatively low applied power. One aspect involves the use of a thin film heater applied just underneath the topcoat to efficiently direct all heat to the surface, allowing anti-icing and de-icing with minimal power. This can be accomplished by employing a hybrid electrode interface, using a metal foil or metal braid that is attached to the aircraft surface with a structural adhesive that has been smoothed along the edges with metal-filled adhesive. Another aspect of the present invention uses an array of heater cells created as a single sheet and a heat spreading material, provided underneath or overtop of the heater cells.

A heating element and conductive element system may include a heater conductive element and a heating element. The heater conductive element and the heating element may be integral components. The heater conductive element and the heating element may be discrete components. The heater conductive element may be configured for enhanced mechanical fatigue compared to typical conductive element.

A heating element and conductive element system may include a heater conductive element and a heating element. The heater conductive element and the heating element may be integral components. The heater conductive element and the heating element may be discrete components. The heater conductive element may be configured for enhanced mechanical fatigue compared to typical conductive element.

On an aircraft, a multi-mode power generator is operated in a variable voltage mode to power an electric Wng Ice Prevention System (eWIPS), and is operated in a fixed voltage mode to provide backup power. When atmospheric conditions are conducive to the formation of ice (and main generators are operative), the multi-mode power generator is operated in variable voltage mode to power the eWIPS with a first or second variable voltage. The first variable voltage, the value of which depends on atmospheric conditions, is for anti-ice operation. The second variable voltage, which can be the maximum output voltage, is for de-ice operation. Transitions between different variable voltage levels are not instantaneous which eliminates fatigue damage due to transients. If a main generator fails (or when atmospheric conditions are not conducive to the formation of ice), the multi-mode power generator is operated in fixed voltage mode to provide backup power.

On an aircraft, a multi-mode power generator is operated in a variable voltage mode to power an electric Wng Ice Prevention System (eWIPS), and is operated in a fixed voltage mode to provide backup power. When atmospheric conditions are conducive to the formation of ice (and main generators are operative), the multi-mode power generator is operated in variable voltage mode to power the eWIPS with a first or second variable voltage. The first variable voltage, the value of which depends on atmospheric conditions, is for anti-ice operation. The second variable voltage, which can be the maximum output voltage, is for de-ice operation. Transitions between different variable voltage levels are not instantaneous which eliminates fatigue damage due to transients. If a main generator fails (or when atmospheric conditions are not conducive to the formation of ice), the multi-mode power generator is operated in fixed voltage mode to provide backup power.

A method of making an adhesive for an ice protection assembly includes mixing ferrous nanoparticles into the adhesive. Removal of the adhesive for ice protection assembly inspection or repair includes heating the ferrous nanoparticles in the adhesive to soften the adhesive and allow for easy removal or repositioning of the ice protection assembly.