A method, apparatus and program product may evaluate a packaging material to determine various metrics associated with the packaging material. An apparatus may be used to sense flaws in packaging material, and in some instances, to accommodate such flaws by temporarily increasing a dispense rate of a packaging material dispenser.

A method of wrapping a palletized load includes forming at least two composite stretch films, wrapping each of the composite stretch films around the palletized load, and leaving a gap between the first composite stretch film and the second composite stretch film as the composite stretch films are wrapped around the palletized load. Forming the composite stretch films includes narrowing stretch film from a first spool to create a first banded stretch film with a first width, narrowing stretch film from a second spool to create a second banded stretch film with a second width smaller than the first width, and overlaying the second banded stretch film on the first banded stretch film, with the second banded stretch film positioned between the top edge and bottom edges of the first banded stretch film. The gap may have a width that is equal to or larger than the first width.

A transport unit transports a package combination through a wrapping unit that wraps it with a cutout such that a front end of the cutout and a rear end of the cutout are arranged to overlap each other while lying on the transport unit. The transport unit includes a wrapping belt that passes through the wrapping unit for conveying the combination along a transport plane from an inlet to an outlet. The wrapping belt comprises long belts and short belts that are parallel to each other and that circulate in a transport direction. The long belts extend from the wrapping-belt inlet to the wrapping-belt outlet and the short belts extends from the wrapping-belt inlet as far as an end region that falls short of the wrapping-belt outlet. Each of the short belts is arranged between a pair of the long belts, thereby forming free spaces between the long belts.

An automatic roll change system for a stretch wrapping machine may include multiple mechanically-actuated load stations capable of being actuated by a common actuator assembly, as well as pivotable support members for use in positioning packaging material in a tortuous path for loading into a packaging material dispenser.

A method, apparatus and program product utilize a torque control algorithm constrained by a speed window to control the dispense rate of a packaging material dispenser when wrapping a non-cylindrical load with packaging material. In particular, a dispenser motor of the packaging material dispenser that is controlled by a VFD may be driven to maintain a substantially constant torque, while also constrained to operate within a speed window that is based at least in part on a rate of relative rotation between the packaging material dispenser and the load.

A pallet wrapping system with a support bar and at least two adjustment arms coupled to the support bar. The at least two adjustment arms are configured to narrow the width of a stretch film for wrapping a palletized load. Each of the adjustment arms has a captive nut, a stud, a guide, and an adjustment knob. The captive nut is coupled to and configured to translate along the support bar. The stud has a fixed end coupled to the captive nut and a free end extending away from the support bar. The guide has a cylindrical body with an aperture extending through the cylindrical body and a support flange extending outward from the cylindrical body. The stud extends through the aperture. The adjustment knob is coupled to the free end of the stud. The location of each of the adjustment arms along the support bar is adjustable.

A machine is for packaging products, such as bottles and other containers, in bundles. An apparatus for packaging products in bundles includes a conveying system for the products, crossing in the following order: a separation station for separating the products into a sequence of groups, a wrapping station for wrapping the groups in sequence in a continuous tube of pretensioned extensible plastic film, a cutting station for cutting the continuous tube of pretensioned extensible plastic film to form bundles of the products wrapped in the pretensioned extensible plastic film. The separation station includes a spacing member for spacing products to form groups and a stabilization member for stabilizing spacing between the groups including a first gripper device and a second gripper device. The gripper devices are configured to move and insert spacers into the space formed by the spacing member between two groups of products.

There is provided a film dispenser including a pre-stretch assembly, a dancer bar and a dancer bar control assembly. In response to a variation of a film feed requirement, the dancer bar is movable over a displacement range between a first position and at least one second position. The dancer bar is in the first position when a tension in the material web is below a threshold and in the at least one second position when the tension in the material web is equal to or above the threshold. The dancer bar control assembly is connected to the pre-stretch assembly and the dancer bar and is configured to bias the dancer bar with a constant force over the displacement range, monitor a displacement of the dancer bar and generate a speed command based thereon, and send the speed command to a motor to adjust the film delivery speed.

An orbital wrapping apparatus for wrapping a cargo in a stretch film is provided and generally includes a base frame, a circular ring assembly mounted on the base frame, a stretch film dispenser mounted on the circular ring assembly, and a cutting assembly mounted to the base frame and extending through an opening defined by the circular ring assembly. The stretch film dispenser includes a roll of stretch film dispensing the stretch film by rotation of the circular ring assembly, a subframe fixed to the circular ring assembly and the roll of stretch film is mounted on a loading assembly attached to the subframe, and a first feed roller and a second feed roller are mounted to a portion of the subframe that is movable between a first position adjacent to an axis extending through the first and second end caps and a second position spaced further apart from the axis. The cutting assembly is adapted to cut and hold the stretch film.

An unpacking system having a folding-out device for folding outwards an initially folded-in packaging portion of an item of packaging for an object, and having a stretching device for stretching an item of packaging for an object. The item of packaging herein is in particular a pouch, and the object is in particular a pharmaceutical or cosmetic object. The unpacking system furthermore has a transportation installation for transporting the object in a transportation direction. The packaging portion in the stretching device is stretched parallel with the transportation direction. A filling system is disclosed having such an unpacking system, and methods are disclosed for folding outwards, for stretching, and for unpacking.