Apparatus and methods of forming boxes from template blanks includes moving the blank forward on a drive line while one or more side panel fingers raise and lower various side panels of the blank in an alternating fashion. One or more holders maintain the side panels in position as the blank moves forward on the drive line. The raised and lowered side panels rigidify various panels from which they extend. The rigidified panels may be less susceptible to bending along false scores that extend transversely across the blank during folding and bending steps of the box forming process.

This box assembling and packing system is provided: a first jig which is fixed at a predetermined position and against which a side part of a body of a packing box is thrust; a second jig which is fixed at a predetermined position and against which a flap part and a tuck part of the packing box are thrust; and a robot having two articulated arms. A first articulated arm of the two articulated arms holds and moves the packing box in a flatly collapsed form by a packing box holding mechanism, folds and raises the body of the flatly collapsed packing box into a rectangular tubular shape in cooperation with the first jig, and maintains the folded and raised body of the packing box in the rectangular tubular shape by a packing box rectangular tubular shape maintaining mechanism. The second articulated arm moves a folding member into contact with the flap part and the tuck part of the packing box being held by the packing box holding mechanism of the first articulated arm, forms each of a bottom and a lid of the packing box in cooperation with the second jig, and moves an object-to-be-packed being grasped by an object-to-be-packed grasping mechanism and inserts it into the body from an end portion at a timing between forming the bottom and forming the lid.

A method for producing reusable packaging from a carton. A rectangular blank has sides X and Y, a total area xy, 2(a+h)≤x≤3(a+h)+a, and y−2(h+r)≤b≤y, where a and b are side dimensions, h is height, and r is width, or width reduced by height h, of the periphery region R of the finished packaging. The method includes: producing folding lines B in the blank parallel to a first side Y at these distances from the latter: B.sub.1: a.sub.1=h; B.sub.2: a.sub.2=h+a; B.sub.3: a.sub.3=2h+a; severing of two severing lines T, each starting from opposite sides X, along one of the folding lines B, or the extension thereof; selecting the distance between two end points E.sub.T of the severing lines T which are closer to an axis of symmetry S.sub.1, which is parallel to the side X, such that the distance corresponds to a side B″ of the finished packaging or length of a side M of a packaging insert.

Systems, methods, and apparatus for converting a sheet material into packaging templates can include a converting machine that performs conversion functions, such as cutting, creasing, and scoring, on the sheet material. Items to be packed into boxes formed of the packaging templates can be used as the pattern for determining the location of performance of the conversion functions on the sheet material. Accordingly, no intermediate measuring of the items may be required prior to performance of the conversion functions. Instead, longheads can be positioned adjacent to opposing sides of the items and cross heads can be advanced inward to the positioned longheads.

Systems, methods, and apparatus for converting a sheet material into packaging templates can include a converting machine that performs conversion functions, such as cutting, creasing, and scoring, on the sheet material. Items to be packed into boxes formed of the packaging templates can be used as the pattern for determining the location of performance of the conversion functions on the sheet material. Accordingly, no intermediate measuring of the items may be required prior to performance of the conversion functions. Instead, longheads can be positioned adjacent to opposing sides of the items and cross heads can be advanced inward to the positioned longheads.

Systems, methods, and apparatus for converting a sheet material into packaging templates can include a converting machine that performs conversion functions, such as cutting, creasing, and scoring, on the sheet material. Items to be packed into boxes formed of the packaging templates can be used as the pattern for determining the location of performance of the conversion functions on the sheet material. Accordingly, no intermediate measuring of the items may be required prior to performance of the conversion functions. Instead, longheads can be positioned adjacent to opposing sides of the items and cross heads can be advanced inward to the positioned longheads.

Systems, methods, and apparatus for converting a sheet material into packaging templates can include a converting machine that performs conversion functions, such as cutting, creasing, and scoring, on the sheet material. Items to be packed into boxes formed of the packaging templates can be used as the pattern for determining the location of performance of the conversion functions on the sheet material. Accordingly, no intermediate measuring of the items may be required prior to performance of the conversion functions. Instead, longheads can be positioned adjacent to opposing sides of the items and cross heads can be advanced inward to the positioned longheads.

An anvil device (10) is for insertion into an end closure of a partially formed container. The anvil device (10) comprises a bracket (12) and an anvil body (14) connected to one end of the bracket (12). The anvil body (14) comprises four corners (C1 to C4) where the distance between one pair of diagonally opposite corners (C1, C3) is less than the distance between the other pair of diagonally opposite corners (C2, C4). The anvil body (14) is asymmetric and one corner (C1) is closer to the centre of the anvil body (14) than each of the other three corners (C2 to C4).

Prefolded cardboard blank for folding closed packaging boxes of varying height and length, said blank comprising a bottom panel, two side panels, each joined to opposite edges of said bottom panel and a first end panel joined with a first edge to said bottom panel, with a second edge to one of said side panels and with a third edge to the other one of said side panels such that the first end panel and the side panels when erected from the bottom panel form together with the bottom panel a box having an open top and an open side, the first end panel having an end portion intended to form a first top panel, each side panel having an end portion intended to form at least one second top panel and a corner panel, the bottom panel having an end portion intended to form a second end panel and a third top panel, and each side panel having a crease line running at an angle of 45 upwards from a corner, where the edges of the respective side panel, the first end panel and the bottom panel meet.

Prefolded cardboard blank for folding closed packaging boxes of varying height and length, said blank comprising a bottom panel, two side panels, each joined to opposite edges of said bottom panel and a first end panel joined with a first edge to said bottom panel, with a second edge to one of said side panels and with a third edge to the other one of said side panels such that the first end panel and the side panels when erected from the bottom panel form together with the bottom panel a box having an open top and an open side, the first end panel having an end portion intended to form a first top panel, each side panel having an end portion intended to form at least one second top panel and a corner panel, the bottom panel having an end portion intended to form a second end panel and a third top panel, and each side panel having a crease line running at an angle of 45 upwards from a corner, where the edges of the respective side panel, the first end panel and the bottom panel meet.