An apparatus for roughage processing includes a first platform for placing of a first type of roughage, a first cutting mechanism for processing the first type of roughage, a first chain for cutting the first type of roughage from the first platform to the first cutting mechanism; and a second platform, a second cutting mechanism, and a second chain for performing similar tasks with a second type of roughage. The first chain and the first cutting mechanism and the second chain and the second cutting mechanism are driven at a different speed to provide concurrent cutting of the first and second types of roughages at different cut sizes. The apparatus further includes a conveyor or an auger for concurrently collecting the first type of roughage and the second type of roughage after respective processing by the first cutting mechanism and the second cutting mechanism for effective blending of the two types of roughages, each of which has been cut differently to obtain its optimum particle size for ruminant consumption. The apparatus can be powered by a very small horse power motor. It also includes a mechanism that will stop the floor chains carrying the roughage into the knife drums when the power load force that is detected by the knife drum power load reading device reaches a predetermined amount. This predetermined amount is still within, but near the upper limits of, the available horsepower range of the small motor powering it.

A method of preparing includes storing cut crop material in an accumulation having an oxygen barrier. The cut crop material ferments within the accumulation to form a silage material. After the fermentation of the silage material, the silage material is mechanically macerated with a macerator, and then fed to ruminant animals.

A wrap removal assembly includes an elongated support member extending along a central longitudinal axis and having an exterior surface. A snagging wire is disposed adjacent the exterior surface of the elongated support member and includes an active material changeable between a first shape and a second shape in response to a control signal. The snagging wire presents a catch spaced outward and away from the exterior surface when disposed in the first shape to snag the wrap material and gather the wrap material around the elongated support member. The snagging wire is positioned substantially flat against the exterior surface of the elongated support member when disposed in the second shape to release the wrap material and allow removal of the wrap material from the elongated support member.

A system for processing plant materials is described. The plant materials have at least plant stalks, and the plant stalks comprise at least bast fibers. The system has a crusher module for disrupting the plant materials without breaking or damaging the bast fibers thereof, thereby obtaining disrupted plant stalks and a first plant-remainder; a decorticator module coupled to the crusher module for separating the disrupted plant stalks into bast fibers as a first product and a second plant-remainder; and a screening module coupled to the decorticator module for separating at least the second plant-remainder to microfibers and hurds as a second and a third product, respectively.

A net wrap recovery device that removes net wrap from large round bales of hay attached to commercial hay bale unrollers using one or more pins. The Net Wrap Removal Device mechanically automates the unwrapping of polymeric hay bale wrapping from a wrapped hay bale in one piece quickly and with a minimum of effort. The embodiments then allow the operator to simultaneously gather and store the net wrap on a disposable spool without dismounting from the tractor seat or leaving the operator station. The disposable spool can then be easily removed from the embodiments and disposed of in a safe and environmentally friendly manner. A new spool is then quickly and easily installed in its place.

A dual rotary cutter bale processor operable in a first mode for producing ground material and dispersing ground material for a first use and a second mode for producing cut material and dispersing cut material from the processor for a second use, where the cut material is coarser than the ground material. Material is processed for feeding into a container, bunk, or tire, into windrows on the ground, making piles of material, spreading the material for use as animal bedding, and/or mulching newly seeded areas. A screen and moveable bypass door for each rotary cutter and a position of a deflector direct a cut path such that the bypass doors can be used to force the material through the screens to further reduce size of the material or the deflectors can be used so the material bypasses the screens for dispersal from the processor in a coarser state.

Processing of baled material includes a bale opening stage, a separation stage, and a decortication stage. The bale opener features a conveyor moving incoming bales toward a toothed extractor with an array of teeth driven on a revolutionary path moving upwardly past the adjacent end of the conveyor to rake through the bale and extract material therefrom. The conveyor tilts upward reduce a working angle between the conveyor and the toothed extractor to urge the shrinking bale toward the moving teeth. A separation stage features multiple sets of vertically stacked, counter-rotating rollers with different characteristics from one set to the next. A decorticator has an external container, an internal drum rotatably supported therein, and an array of teeth on the drum. Driven rotation of the internal drum spins the fibrous stalks around the internal drum and impacts the fibrous stalks against surrounding interior wall surfaces of the external container.

A grappler for a utility implement for handling bales includes a pivot frame, at least one support arm coupled to the pivot frame, and a selectively movable cutting device. The grappler forms part of a utility implement along with a bucket such that the grappler is movable with respect to the bucket.

A net wrap recovery device that removes net wrap from large round bales of hay attached to commercial hay bale unrollers using one or more pins. The Net Wrap Removal Device mechanically automates the unwrapping of polymeric hay bale wrapping from a wrapped hay bale in one piece quickly and with a minimum of effort. The embodiments then allow the operator to simultaneously gather and store the net wrap on a disposable spool without dismounting from the tractor seat or leaving the operator station. The disposable spool can then be easily removed from the embodiments and disposed of in a safe and environmentally friendly manner. A new spool is then quickly and easily installed in its place.

A knife with a serrated cutting edge may include a plate having a leading edge forming a plurality of teeth seats arranged in a stepped configuration, with each of the plurality of teeth seats. The knife may also include a plurality of elongate cutting elements each affixed to one of the teeth seats formed by the leading edge. The cutting elements may form a portion of the serrated cutting edge, and each may have a top surface and a bottom surface. The cutting edge may be on the top surface and the bottom surface may be affixed to one of the teeth seats. The serrated cutting edge has a plurality of primary serrations and a plurality of secondary serrations, with each of the cutting elements forming at least one of the primary serrations and at least one of the secondary serrations.