The present disclosure is related to jars and containers and, more particularly, to the manufacture of readily recyclable jars and containers. An exemplary jar is comprised of an aluminum base and a first aluminum inner cup provided with a first cavity defined with the aluminum base. An outer thread is provided about an exterior surface of the aluminum base, and an aluminum lid with a second aluminum inner cup is provided within a second cavity defined within the aluminum lid. An inner thread mateable with the outer thread is provided about an interior surface of the second aluminum inner cup. A method of manufacturing readily recyclable jars can comprise providing a primary metal material and optionally applying a precoating to the primary metal material. The primary metal material may be formed into a jar with mating threads and a lid with mating threads. The primary metal material may optionally be finished. A liner may optionally be inserted. The lid and jar are then assembled, and a plastic cup may optionally be installed.

The present disclosure is related to jars and containers and, more particularly, to the manufacture of readily recyclable jars and containers. An exemplary jar is comprised of an aluminum base and a first aluminum inner cup provided with a first cavity defined with the aluminum base. An outer thread is provided about an exterior surface of the aluminum base, and an aluminum lid with a second aluminum inner cup is provided within a second cavity defined within the aluminum lid. An inner thread mateable with the outer thread is provided about an interior surface of the second aluminum inner cup. A method of manufacturing readily recyclable jars can comprise providing a primary metal material and optionally applying a precoating to the primary metal material. The primary metal material may be formed into a jar with mating threads and a lid with mating threads. The primary metal material may optionally be finished. A liner may optionally be inserted. The lid and jar are then assembled, and a plastic cup may optionally be installed.

An overpack assembly and a method of making an overpack assembly, the overpack assembly includes a liner positioned within an overpack. In one embodiment, the method includes making a liner including providing a first sheet including a fitment positioned over a second sheet, the first sheet attached to the second sheet along an attachment seam at an entire perimeter edge. The first sheet is pulled apart from the second sheet at a center of the liner, forming a three-dimensional liner with triangular wings. A vertical seam is formed across each triangular wing, the vertical seam being perpendicular to the attachment seam, where a length of the vertical seam corresponds to the height of the liner when in use. The liner is positioned within the overpack.

An overpack assembly and a method of making an overpack assembly, the overpack assembly includes a liner positioned within an overpack. In one embodiment, the method includes making a liner including providing a first sheet including a fitment positioned over a second sheet, the first sheet attached to the second sheet along an attachment seam at an entire perimeter edge. The first sheet is pulled apart from the second sheet at a center of the liner, forming a three-dimensional liner with triangular wings. A vertical seam is formed across each triangular wing, the vertical seam being perpendicular to the attachment seam, where a length of the vertical seam corresponds to the height of the liner when in use. The liner is positioned within the overpack.

A multi-stage method of filling a container for storing a liquid makes use of a pre-loading process to insert a pre-fill portion of the liquid containing at least a flavorant, and in some embodiments both a flavorant and a sweetener. This creates a container that has been predosed with flavor and other components. Such a predosed container can be stored and shipped to be filled with the remaining components, before final packaging and distribution.

A multi-stage method of filling a container for storing a liquid makes use of a pre-loading process to insert a pre-fill portion of the liquid containing at least a flavorant, and in some embodiments both a flavorant and a sweetener. This creates a container that has been predosed with flavor and other components. Such a predosed container can be stored and shipped to be filled with the remaining components, before final packaging and distribution.

Preform assembly for blow moulding a container, comprising at least a first and a second perform, wherein the first perform is positioned inside the second perform before blow moulding the performs into the container, wherein each perform has a body forming portion having a wall thickness of less than about 8 millimetres, preferably less than about 6 mm.

Preform assembly for blow moulding a container, comprising at least a first and a second perform, wherein the first perform is positioned inside the second perform before blow moulding the performs into the container, wherein each perform has a body forming portion having a wall thickness of less than about 8 millimetres, preferably less than about 6 mm.

Described herein are inserts for reducing sloshing in a bottle. The insert may be integrally formed in an outer shell of the bottle or removably insertable into the outer shell. The insert may include an elongate body extending between a first end opposite a second end; and an aperture defined by the elongate body and extending longitudinally through the elongate body between the first and second ends. The elongate body has an uncompressed state when removed from an outer shell and a compressed state when positioned in the outer shell. A diameter of the elongate body in the compressed state is less than or equal to a smallest diameter of the liquid retention compartment. The insert has a durometer between about 40 A and about 70 A. A volume of the insert is less than about 10% of a volume defined by the outer shell. The insert includes a compressible mesh material.

Described herein are inserts for reducing sloshing in a bottle. The insert may be integrally formed in an outer shell of the bottle or removably insertable into the outer shell. The insert may include an elongate body extending between a first end opposite a second end; and an aperture defined by the elongate body and extending longitudinally through the elongate body between the first and second ends. The elongate body has an uncompressed state when removed from an outer shell and a compressed state when positioned in the outer shell. A diameter of the elongate body in the compressed state is less than or equal to a smallest diameter of the liquid retention compartment. The insert has a durometer between about 40 A and about 70 A. A volume of the insert is less than about 10% of a volume defined by the outer shell. The insert includes a compressible mesh material.