A bale processor has a towed body that includes one or two hay bale shredders in the form of a flail drum. The bale processor is self-loading such that bales may be loaded in the processing tubs by a set of rear mounted arms and various conveyor chains. The processor also includes a grain tank, a grain metering system, and a grain cracker, all mounted in series. The grain cracker may have a choice of outputs, including back to the grain tank. The cracked grain is fed into the tub to be mixed with other feed materials, such as shredded straw, and is then discharged to the opposite side of the unit. There may be a feed chopper mounted downstream of the tub, such that the feed chopper receives both the grain material and the shredded hay feed. The feed chopper and the grain cracker operate independently, and may have different setting of size, speed, and weight or volume per minute or per unit of distance travelled. The output may have a curtain assembly to facilitate deposit in windrows.

An apparatus for roughage processing includes a first platform for placing of a first type of roughage, a first cutting mechanism for processing the first type of roughage, a first chain for cutting the first type of roughage from the first platform to the first cutting mechanism; and a second platform, a second cutting mechanism, and a second chain for performing similar tasks with a second type of roughage. The first chain and the second chain are driven at a different speed to provide concurrent cutting of the first and second types of roughages at different cut sizes. The apparatus further includes a conveyor for concurrently collecting the first type of roughage and the second type of roughage after respective processing by the first cutting mechanism and the second cutting mechanism for effective blending of the two types of roughages, each of which has been cut differently to obtain its optimum particle size for ruminant consumption.

An apparatus for roughage processing includes a first platform for placing of a first type of roughage, a first cutting mechanism for processing the first type of roughage, a first chain for cutting the first type of roughage from the first platform to the first cutting mechanism; and a second platform, a second cutting mechanism, and a second chain for performing similar tasks with a second type of roughage. The first chain and the second chain are driven at a different speed to provide concurrent cutting of the first and second types of roughages at different cut sizes. The apparatus further includes a conveyor for concurrently collecting the first type of roughage and the second type of roughage after respective processing by the first cutting mechanism and the second cutting mechanism for effective blending of the two types of roughages, each of which has been cut differently to obtain its optimum particle size for ruminant consumption.

A debris removal system for an agricultural harvester may include an extractor having an extractor housing defining a central airflow channel for directing debris through the extractor from a central inlet to a central outlet. The extractor housing may further define an outer airflow channel surrounding the central airflow channel. The outer airflow channel may define a flow path between an outer housing inlet and an outer airflow outlet. Additionally, the extractor housing may include an internal divider wall extending between the central and outer airflow channels. Moreover, the system may include at least one flow-generating device provided in operative association with the housing. The flow-generating device(s) may be configured to generate an airflow directed through the outer airflow channel, wherein the airflow generates a negative pressure within the central airflow channel that draws the debris into the extractor housing via the central airflow inlet.

A debris removal system for an agricultural harvester may include an extractor having an extractor housing defining a central airflow channel for directing debris through the extractor from a central inlet to a central outlet. The extractor housing may further define an outer airflow channel surrounding the central airflow channel. The outer airflow channel may define a flow path between an outer housing inlet and an outer airflow outlet. Additionally, the extractor housing may include an internal divider wall extending between the central and outer airflow channels. Moreover, the system may include at least one flow-generating device provided in operative association with the housing. The flow-generating device(s) may be configured to generate an airflow directed through the outer airflow channel, wherein the airflow generates a negative pressure within the central airflow channel that draws the debris into the extractor housing via the central airflow inlet.

A dual rotary cutter bale processor operable in a first mode for producing ground material and dispersing ground material for a first use and a second mode for producing cut material and dispersing cut material from the processor for a second use, where the cut material is coarser than the ground material. Material is processed for feeding into a container, bunk, or tire, into windrows on the ground, making piles of material, spreading the material for use as animal bedding, and/or mulching newly seeded areas. A screen and moveable bypass door for each rotary cutter and a position of a deflector direct a cut path such that the bypass doors can be used to force the material through the screens to further reduce size of the material or the deflectors can be used so the material bypasses the screens for dispersal from the processor in a coarser state.

A dual rotary cutter bale processor operable in a first mode for producing ground material and dispersing ground material for a first use and a second mode for producing cut material and dispersing cut material from the processor for a second use, where the cut material is coarser than the ground material. Material is processed for feeding into a container, bunk, or tire, into windrows on the ground, making piles of material, spreading the material for use as animal bedding, and/or mulching newly seeded areas. A screen and moveable bypass door for each rotary cutter and a position of a deflector direct a cut path such that the bypass doors can be used to force the material through the screens to further reduce size of the material or the deflectors can be used so the material bypasses the screens for dispersal from the processor in a coarser state.

An adjustment apparatus for a forage harvester having a shear bar adjustably mounted on a housing. A chopper drum is supported from the housing and mounted for rotation about an axis and further provided with a plurality of circumferentially spaced knife supports to which at least one chopper knife can be adjustably secured. In use the chopper knives cooperate with the shear bar to chop incoming crop. The adjustment apparatus includes a lateral element, at least one location element and at least one radially inwardly directed guide surface, each radially inwardly directed guide surface describing a desired outer path of an unworn chopper knife. Each guide surface is adjustably located with respect to the lateral element.

An adjustment apparatus for a forage harvester having a shear bar adjustably mounted on a housing. A chopper drum is supported from the housing and mounted for rotation about an axis and further provided with a plurality of circumferentially spaced knife supports to which at least one chopper knife can be adjustably secured. In use the chopper knives cooperate with the shear bar to chop incoming crop. The adjustment apparatus includes a lateral element, at least one location element and at least one radially inwardly directed guide surface, each radially inwardly directed guide surface describing a desired outer path of an unworn chopper knife. Each guide surface is adjustably located with respect to the lateral element.

A chopper assembly for a crop residue distribution system of an agricultural combine may include a rotor shaft extending lengthwise along a rotational axis between a first end and a second end. The chopper assembly may also include a plurality of flail blades pivotally coupled to the rotor shaft. Each flail blade may be configured to pivot relative to the rotor shaft about a pivot axis, with the flail blades being spaced apart axially from one another between the first and second ends of the rotor shaft. In addition, the chopper assembly may include one or more features configured to improve the performance of the chopper assembly during low speed operation. For example, the feature(s) may correspond to one or more fixed blades coupled to the rotor shaft and/or one or more torsional springs provided in operative association with one or more of the flail blades.