Paper wrapping materials and method to securely wrap a rolled-up High Expansion Force product. The materials include a kraft paper layer encircling a circumference of the product with a leading end of the paper layer adhered to a tail end of the product by a first hotmelt adhesive. A tail end of the paper layer is adhered to a middle portion of the paper layer with a second hotmelt adhesive encircling the product. The paper layer has: (i) a Basis Weight from about 68 pounds per 3000 feet squared to about 84 pounds per 3000 feet squared, (ii) a Tensile Strength (MD) from about 55 pounds per inch to about 70 pounds per inch, (iii) a Stretch (MD) from about 7% to about 11%, and (iv) a fiber content of at least 70% virgin fibers. The second hotmelt adhesive is between about 15% and about 25% thermoplastic elastomer.

A single unit protective door package for packaging of a single prehung door assembly. The door assembly comprises a door frame and a door slab pivotally attached to the door frame. The door frame includes right and left side jambs and a head jamb connecting upper ends of the right and left side jambs. The single unit protective door package comprises the door assembly, upper protective side caps each mounted to the door assembly at one of opposite upper corners of the door frame, lower protective side caps each mounted to the door assembly at one of lowermost edges of the door frame, and two support spacers each mounted to one of the lowermost edges of the door frame for elevating a bottom edge of the door slab above the ground to a distance compatible with a forklift, pallet jack or hand truck.

A single unit protective door package for packaging of a single prehung door assembly. The door assembly comprises a door frame and a door slab pivotally attached to the door frame. The door frame includes right and left side jambs and a head jamb connecting upper ends of the right and left side jambs. The single unit protective door package comprises the door assembly, upper protective side caps each mounted to the door assembly at one of opposite upper corners of the door frame, lower protective side caps each mounted to the door assembly at one of lowermost edges of the door frame, and two support spacers each mounted to one of the lowermost edges of the door frame for elevating a bottom edge of the door slab above the ground to a distance compatible with a forklift, pallet jack or hand truck.

A container may include one or more walls and one or more expandable portions. For example, a container may include four walls and a first expandable portion may be movable between a collapsed position and an expanded position. The container may also include a second expandable portion that is movable between a collapsed position and an expanded position. The first and second expandable portions may allow a wall of the container to move between a first position and a second position when the first and second expandable portions are moved between the collapsed position and the expanded position.

A container is provided for shipping hardware such as door knobs, binges, framing wedges and the like with prehung door and frame assemblies. The container has a substantially rectangular configuration having a closed container portion and a jamb panel that extends from the top of the container that wraps around the outside of one of the jambs of the frame to secure the container to the prehung door and frame assembly. The depth of the container is less than the depth of the cavity side of the prehung door and frame assembly and the front wall of the container fits beneath or flush with the edge of the jamb on the cavity side of the frame.

A container is provided for shipping hardware such as door knobs, binges, framing wedges and the like with prehung door and frame assemblies. The container has a substantially rectangular configuration having a closed container portion and a jamb panel that extends from the top of the container that wraps around the outside of one of the jambs of the frame to secure the container to the prehung door and frame assembly. The depth of the container is less than the depth of the cavity side of the prehung door and frame assembly and the front wall of the container fits beneath or flush with the edge of the jamb on the cavity side of the frame.

Mattress coverings are manufactured utilizing conventional equipment and using a dummy mattress core. The mattress coverings include a zippered access on the bottom panel, for example, where the dummy core can be removed after the mattress covering is completed. When shipped to a regional assembly facility the zippered access is utilized for insertion of a select mattress core that corresponds to the size of the dummy mattress core about which the mattress covering was assembled. The zippered access is zipped shut and the mattress is ready for sale, transport, and use. Great efficiencies are available where the mattress cover is assembled in a first location, shipped to a sale and use location and also regionally close to where mattress cores are manufactured, and the mattress covers are assembled with cores into mattresses.

Mattress coverings are manufactured utilizing conventional equipment and using a dummy mattress core. The mattress coverings include a zippered access on the bottom panel, for example, where the dummy core can be removed after the mattress covering is completed. When shipped to a regional assembly facility the zippered access is utilized for insertion of a select mattress core that corresponds to the size of the dummy mattress core about which the mattress covering was assembled. The zippered access is zipped shut and the mattress is ready for sale, transport, and use. Great efficiencies are available where the mattress cover is assembled in a first location, shipped to a sale and use location and also regionally close to where mattress cores are manufactured, and the mattress covers are assembled with cores into mattresses.

A shipping carton having a force receiving area located adjacent opposing edges of the carton's top and bottom edges. The force receiving area is configured to deform in the presence of an external force and distribute that force through the force receiving area while minimizing the transfer of force directly to the appliance and minimizing damage to the surface panels of the shipping carton.

A shipping carton having a force receiving area located adjacent opposing edges of the carton's top and bottom edges. The force receiving area is configured to deform in the presence of an external force and distribute that force through the force receiving area while minimizing the transfer of force directly to the appliance and minimizing damage to the surface panels of the shipping carton.