The disclosure relates to a packaging arrangement for storage and transport of electrically adjustable beds of a modular bed system which can be dismantled into individual components, the bed system being configured to form one or more different bed types which are different in terms of width and/or length. The beds are beds of a family of beds, comprise at least an upper leg sector, a lower leg sector, a seat sector and a torso sector, and have a plurality of bed plates for carrying a mattress. The packaging arrangement is suitable for accommodating a quantity of components of a single bed of each bed type of the bed system and the quantity of the components comprises at least the plurality of bed plates, at least one cross member and at least two longitudinal members. A width B of the packaging arrangement corresponds substantially to the width of a bed plate of a bed type, a length L of the packaging arrangement corresponds substantially to the length of one or the sum of the lengths of two bed plates of a bed type, and a base area of the packaging arrangement is substantially identical for all bed types of the bed system. A height H of the packaging arrangement is given by: H≤/2, where G is a limit for length plus girth of the packaging arrangement.

A method of packaging a convertible couch into a box includes forming a frame assembly. Forming the frame assembly includes coupling a plurality of arms, a first seat portion, a second seat portion, a first back portion, and a second back portion together. A plurality of pillows and at least one back cushion are positioned within the frame assembly. The frame assembly is positioned into the box after assembly and a divider is placed on top of the frame assembly. A first mattress roll is formed and then a second mattress roll is formed. The first mattress roll and the second mattress roll are placed on the divider in the box and the box is closed and sealed.

A method of packaging a convertible couch into a box includes forming a frame assembly. Forming the frame assembly includes coupling a plurality of arms, a first seat portion, a second seat portion, a first back portion, and a second back portion together. A plurality of pillows and at least one back cushion are positioned within the frame assembly. The frame assembly is positioned into the box after assembly and a divider is placed on top of the frame assembly. A first mattress roll is formed and then a second mattress roll is formed. The first mattress roll and the second mattress roll are placed on the divider in the box and the box is closed and sealed.

Mattress coverings are manufactured utilizing conventional equipment and using a dummy mattress core. The mattress coverings include a zippered access on the bottom panel, for example, where the dummy core can be removed after the mattress covering is completed. When shipped to a regional assembly facility the zippered access is utilized for insertion of a select mattress core that corresponds to the size of the dummy mattress core about which the mattress covering was assembled. The zippered access is zipped shut and the mattress is ready for sale, transport, and use. Great efficiencies are available where the mattress cover is assembled in a first location, shipped to a sale and use location and also regionally close to where mattress cores are manufactured, and the mattress covers are assembled with cores into mattresses.

Mattress coverings are manufactured utilizing conventional equipment and using a dummy mattress core. The mattress coverings include a zippered access on the bottom panel, for example, where the dummy core can be removed after the mattress covering is completed. When shipped to a regional assembly facility the zippered access is utilized for insertion of a select mattress core that corresponds to the size of the dummy mattress core about which the mattress covering was assembled. The zippered access is zipped shut and the mattress is ready for sale, transport, and use. Great efficiencies are available where the mattress cover is assembled in a first location, shipped to a sale and use location and also regionally close to where mattress cores are manufactured, and the mattress covers are assembled with cores into mattresses.

A container may include one or more walls and one or more expandable portions. For example, a container may include four walls and a first expandable portion may be movable between a collapsed position and an expanded position. The container may also include a second expandable portion that is movable between a collapsed position and an expanded position. The first and second expandable portions may allow a wall of the container to move between a first position and a second position when the first and second expandable portions are moved between the collapsed position and the expanded position.

In an embodiment a grill system is provided. The grill system can include a grill assembly. The grill assembly can include a grill cart, a burner box, and a gas tank guard coupled to the grill cart. The burner box is coupled to a top portion of the grill cart. The grill cart is transtionable between a folded state and an upright state. The interior volume of the grill cart is greater when the grill cart is in the upright state than when the grill cart is in the folded state. The gas tank guard is configured to prevent two or more gas tanks from being placed within the interior volume of the grill cart when the grill cart is in the upright state. The gas tank guard is coupled to the grill cart in both the folded state and the upright state. Other embodiments are also included herein.

In an embodiment a grill system is provided. The grill system can include a grill assembly. The grill assembly can include a grill cart, a burner box, and a gas tank guard coupled to the grill cart. The burner box is coupled to a top portion of the grill cart. The grill cart is transtionable between a folded state and an upright state. The interior volume of the grill cart is greater when the grill cart is in the upright state than when the grill cart is in the folded state. The gas tank guard is configured to prevent two or more gas tanks from being placed within the interior volume of the grill cart when the grill cart is in the upright state. The gas tank guard is coupled to the grill cart in both the folded state and the upright state. Other embodiments are also included herein.

A pallet base structure including a center deck defining a support surface extending between opposed sides and having at least two lugs extending from each of the opposed sides. A pair of base side members are positioned along respective sides of the center deck. Each base side member has first and second spaced apart base legs and a support member extending between the base legs with at least two corresponding lug receiving slots defined in the support member. The respective lugs are received in the respective lug receiving slots such that the center deck support surface is aligned with an upper surface of each support member to define a planar pallet surface. A packaging system incorporating the pallet base structure is also described.

A pallet base structure including a center deck defining a support surface extending between opposed sides and having at least two lugs extending from each of the opposed sides. A pair of base side members are positioned along respective sides of the center deck. Each base side member has first and second spaced apart base legs and a support member extending between the base legs with at least two corresponding lug receiving slots defined in the support member. The respective lugs are received in the respective lug receiving slots such that the center deck support surface is aligned with an upper surface of each support member to define a planar pallet surface. A packaging system incorporating the pallet base structure is also described.