A computer-implemented method for generating a virtual depiction of an orthodontic treatment of a patient is disclosed herein. The computer-implemented method may involve gathering a three-dimensional (3D) model modeling the patient's dentition at a specific treatment stage of an orthodontic treatment plan. An image of the patient's face and dentition may be gathered. A first set of reference points modeled on the 3D model of the patient's dentition and a second set of reference points represented on the dentition of the image of the patient may be received. The image of the patient's dentition may be projected into a 3D space to create a projected 3D model of the image of the patient's dentition. Based on a comparison of the first reference points and projections of the second set of reference points, a plurality of modified images of the patient may be constructed to depict progressive stages of a treatment plan.

Systems, methods, and devices for improved orthodontic treatment of a patient's teeth are provided herein. A method may include determining a movement path to move one or more teeth from an initial arrangement to a target arrangement, determining an appliance geometry for an orthodontic appliance comprising a shell and one or more integrally formed components, wherein the shell comprises a plurality of teeth receiving cavities shaped to move the one or more teeth from the initial arrangement to the target arrangement, and generating instructions for direct fabrication of the orthodontic appliance, wherein the instructions are configured to cause direct fabrication of the shell using a first material and direct fabrication of the one or more integrally formed components using a second, different material.

Embodiments relate to an aligner breakage solution that tests probability of aligner breakage at weak points. A method includes gathering a digital model representing an aligner for a dental arch of a patient, receiving material property information for a material to be used to manufacture the aligner, and analyzing one or more regions of the aligner. Analyzing a region of the aligner comprises simulating application of a load around the region, determining at least one of a stress, a strain or a strain energy density at the region, evaluating a strength of the aligner at the region, and determining whether the region satisfies a damage criterion based on the strength of the aligner at the region.

Systems and methods for rapidly and reliably determining an arch with of a patient's dental arch. A patient's dentition may be scanned and/or segmented. Arch width may be determined between points of intersection on the occlusal surface and a long axis of each tooth between one or more of: canine, first bicuspid, first primary molar, second bicuspid, second primary molar, and permanent first molar. Arch widths of different modified versions of the patient's dentition may be dynamically compared the patient's starting dentition, or to each other, and may be dynamically updated as the user modifies or switches between one or more 3D models of the patient's dentition.

An off-the-shelf oral splint that is operatively secured to the maxilla and mandible to assist in reduction and provide maintenance of reduction of maxillary and mandibular fractures in the edentulous or partially edentulous patient. The oral splint is fabricated into a plurality of standardized sizes. These sizes are determined by imaging a population of jaws, measuring dimensions thereof, manipulating (e.g., calculating the mean) these dimensions, and generating a size that is representative of a subset of that population. This can be done for all sizes that would represent individuals in that population. The splint itself is fabricated virtually by creating “U-shapes”, splitting them horizontally into halves, creating an evacuation channel, and generating a coupling mechanism to hold the halves together. The splint can then be printed or otherwise manufactured.

Embodiments are provided for using an individualized orthodontic treatment index. One method embodiment includes receiving an initial virtual dental model from a first scan of a patient's dentition, modifying the initial virtual dental model to create a target virtual dental model according to a treatment goal, assigning a number of dental references to the target virtual dental model, receiving a treatment outcome virtual dental model from a second scan of the patient's dentition, mapping the number of dental references from the target virtual dental model to a treatment outcome virtual dental model, and calculating an individualized treatment index score for the treatment outcome virtual dental model according to one or more differences between the target virtual dental model and the treatment outcome virtual dental model based on the number of dental references.

Apparatuses and methods for monitoring the performance of an orthodontic appliance for repositioning a patient's teeth. An orthodontic appliance may include a plurality of teeth receiving cavities shaped to reposition the patient's teeth from an initial arrangement towards a target arrangement, and one or more sensors configured to determine tooth movement (based on position and/or orientation) and/or forces applied to the teeth. The sensor may be distributed between attachments and aligners that mate with the attachments.

Systems and methods for fabricating indirect bonding trays are disclosed. Physical models of a patient's teeth can be created with non-functional placeholder brackets, impressions of which can be transferred to indirect bonding trays. This can create wells in which functional brackets can be placed into, reducing errors created from transferring functional brackets from the physical model onto the indirect bonding trays.

The disclosed technology provides for setting up teeth, such as dentures and dental appliances, based on motion data. A method can include receiving, by a computing system, a digital representation of the patient's jaw movement, receiving a digital model of at least a portion of the patient's upper and lower teeth, receiving user input indicating selection of at least a first tooth in the digital model as moveable, at least a second tooth as fixed, and at least a third tooth as ignored, moving the at least portion of the upper teeth and the lower teeth along movement pathways indicated by the digital representation of jaw movement, and automatically adjusting a position of the selected first tooth based on detecting the position of the selected at least first tooth as colliding or interfering with one or more other teeth represented by the digital model along one of the movement pathways.

Methods and systems are provided for manufacturing an appliance for correcting malocclusions of a patient's teeth. The method may include measuring the positions of a patient's teeth and receiving tooth movement constraints. The method may also include generating an initial treatment plan based on the measured tooth positions and the tooth movement constraints and measuring the malocclusions of the patient's teeth for one or more types of dental malocclusions. The method may also include generating a plurality of treatment plans from the initial treatment plan based on the measured malocclusion and generating a model of an appliance for each stage of the treatment plan. The method may also include generating instructions for fabricating the appliance for each stage of the treatment plan based on the model of the appliance for each stage of the treatment plan.