The present disclosure provides removable airway appliance for guiding and developing the lower and upper jaws forward. The present invention prevents crowding of the teeths and makes room for all the teeth, making room for all permanent teeth without crowding, creates space for all the permanent teeth. The present invention may grow the upper jaw forward and unrestrict the lower jaw that is often trapped back behind the upper jaw. The present invention guides and develops the lower and upper jaws forward, and widen the upper jaw, making room for the tongue in the mouth to maximize the airway space. In removable airway appliance, on the horizontal axis the screws can be positioned flat at a small angle or at a steeper angle to help direct the direction of growth and development of the upper and lower jawbones.

Systems for fabricating dental appliances are provided. In some embodiments, a system comprising one or more processors, and a memory operably coupled to the one or more processors and storing instructions that, when executed by the one or more processors, cause the system to determine an appliance geometry for a dental appliance including a shell configured to move the patient's teeth from an initial arrangement toward a target arrangement. The appliance geometry can include a first power arm having a first connection point for connecting to the shell, a second power arm having a second connection point for connecting to the shell or to a tooth, an elongate connecting structure coupled to the first and second power arms, and an elongate counter-force connector coupled to the first power arm and extending toward the second power arm.

Systems for fabricating dental appliances are provided. In some embodiments, a system comprising one or more processors, and a memory operably coupled to the one or more processors and storing instructions that, when executed by the one or more processors, cause the system to determine an appliance geometry for a dental appliance including a shell configured to move the patient's teeth from an initial arrangement toward a target arrangement. The appliance geometry can include a first power arm having a first connection point for connecting to the shell, a second power arm having a second connection point for connecting to the shell or to a tooth, an elongate connecting structure coupled to the first and second power arms, and an elongate counter-force connector coupled to the first power arm and extending toward the second power arm.

Provided herein are systems and methods for determining hook and or positioning feature placements during dental treatment planning. A patient's dentition may be scanned and/or segmented. A target tooth may be identified. Hook and or positioning feature placement may be determined based on satisfying manufacturing and clinical constraints. The hook or positioning features can be input into a dental treatment planning system.

Provided herein are systems and methods for determining hook and or positioning feature placements during dental treatment planning. A patient's dentition may be scanned and/or segmented. A target tooth may be identified. Hook and or positioning feature placement may be determined based on satisfying manufacturing and clinical constraints. The hook or positioning features can be input into a dental treatment planning system.

Provided is a mouthpiece which is mounted in an oral cavity for use in changing the shape of the skull including the maxillary bone and is composed of a plurality of segment pieces, at least some of the segment pieces being configured to approach or be spaced apart from each other by means of a screw, wherein the surfaces of the segment pieces facing or contacting the skin in the oral cavity are configured such that the segment pieces overlap with each other, such that a gap does not occur in spite of the approaching or spacing-apart movement of the segment pieces relative to each other.

Provided is a mouthpiece which is mounted in an oral cavity for use in changing the shape of the skull including the maxillary bone and is composed of a plurality of segment pieces, at least some of the segment pieces being configured to approach or be spaced apart from each other by means of a screw, wherein the surfaces of the segment pieces facing or contacting the skin in the oral cavity are configured such that the segment pieces overlap with each other, such that a gap does not occur in spite of the approaching or spacing-apart movement of the segment pieces relative to each other.

A method for making a dental appliance configured to position at least one tooth of a patient includes printing a hardenable liquid resin composition on a major surface of a polymeric material to form a pattern of discrete unhardened liquid regions thereon; at least partially hardening the unhardened liquid regions to form a corresponding array of structures on the major surface of the polymeric material, wherein the structures have a characteristic cross-sectional dimension of about 25 microns to about 1 mm, and a feature spacing of about 100 microns to about 2000 microns; and forming a plurality of cavities in the polymeric material to form the dental appliance including an arrangement of cavities configured to receive one or more teeth.

A method for making a dental appliance configured to position at least one tooth of a patient includes printing a hardenable liquid resin composition on a major surface of a polymeric material to form a pattern of discrete unhardened liquid regions thereon; at least partially hardening the unhardened liquid regions to form a corresponding array of structures on the major surface of the polymeric material, wherein the structures have a characteristic cross-sectional dimension of about 25 microns to about 1 mm, and a feature spacing of about 100 microns to about 2000 microns; and forming a plurality of cavities in the polymeric material to form the dental appliance including an arrangement of cavities configured to receive one or more teeth.

A dental appliance having an integrally formed reservoir and/or an ornamental design integrated thereon. The ornamental design can be selected or customized by a patient. The design can be created by directing energy to the dental appliance to alter a material property of at least a portion of the appliance to create the design. Alternatively, a groove or recess can be formed on a surface of the appliance to either mechanically retain an ornamental design or the groove or recess can be filled with ink to form the design. The appliance, including the integrally formed reservoir, can be formed using direct fabrication techniques.