The invention is directed to a drop and slide out idler assembly that can all be removed from a first side of a conveyor system. The assembly includes a first end roller unit with a roller having an axis of rotation at an angel with respect to the horizontal, and a middle roller unit with a roller having an axis of rotation that is horizontal. The assembly further includes a second end roller having a roller that can be raised at one end to have an axis of rotation at an angle with respect to the horizontal, and lowered to have an axis of rotation that is horizontal. In the lowered position, the second end roller unit can be slid out from under a conveyor belt of the system through the first side.

A system for detecting a rip in a conveyor belt carrying a material, the system including: a sensor arrangement configured to provide a light curtain under at least a portion the conveyor belt to detect material passing through the rip thereby detecting the rip. A related method is also disclosed.

A system for detecting a rip in a conveyor belt carrying a material, the system including: a sensor arrangement configured to provide a light curtain under at least a portion the conveyor belt to detect material passing through the rip thereby detecting the rip. A related method is also disclosed.

A carrier roller for a conveyor belt may be configured to be rotatable about an axis of rotation and may include a roll element with a rolling support region that is configured to provide rolling support for the conveyor belt. The rolling support region is rotationally symmetrical with respect to the axis of rotation of the carrier roller and has different diameters along its axial extension, including a maximum diameter and a minimum diameter. The minimum diameter of the rolling support region is at least 95% and at most 99.8% of the maximum diameter of the rolling support region. Carrier roller stations and belt conveyor systems may employ such carrier rollers.

A carrier roller for a conveyor belt may be configured to be rotatable about an axis of rotation and may include a roll element with a rolling support region that is configured to provide rolling support for the conveyor belt. The rolling support region is rotationally symmetrical with respect to the axis of rotation of the carrier roller and has different diameters along its axial extension, including a maximum diameter and a minimum diameter. The minimum diameter of the rolling support region is at least 95% and at most 99.8% of the maximum diameter of the rolling support region. Carrier roller stations and belt conveyor systems may employ such carrier rollers.

An apparatus/method for a conveyor belt lifter apparatus that can be manually-configured to accommodate differently-sized conveyor belts of conveyor systems. The apparatus includes a pair of lifts in between which a trough-shaped adjustable conveyor belt support arm is releasably-secured. An adjustable shaft coupler connects the lifts to allow simultaneous activation and movement of both lifts by an operator engaging only one lift. An adjustable base also allows the apparatus to be adjusted for the conveyor system size. These adjustable components comprise segments that can be releasably secured using quick-release pins. The height of the ends of the conveyor belt support arm can also be manually adjusted to eliminate any gap between the conveyor belt and the support arm before lift activation. Each lift comprises a manually-controlled screw jack with an extender formed thereon to allow the lifter apparatus to raise or lower the particular conveyor belt once the lifter apparatus is installed.

An apparatus/method for a conveyor belt lifter apparatus that can be manually-configured to accommodate differently-sized conveyor belts of conveyor systems. The apparatus includes a pair of lifts in between which a trough-shaped adjustable conveyor belt support arm is releasably-secured. An adjustable shaft coupler connects the lifts to allow simultaneous activation and movement of both lifts by an operator engaging only one lift. An adjustable base also allows the apparatus to be adjusted for the conveyor system size. These adjustable components comprise segments that can be releasably secured using quick-release pins. The height of the ends of the conveyor belt support arm can also be manually adjusted to eliminate any gap between the conveyor belt and the support arm before lift activation. Each lift comprises a manually-controlled screw jack with an extender formed thereon to allow the lifter apparatus to raise or lower the particular conveyor belt once the lifter apparatus is installed.

An embedded body including, at one end portion of a coaxial cable, one side antenna unit and an IC tag that is passive and connected to the one side antenna unit, and another side antenna unit at the other end portion of the coaxial cable is embedded in a conveyor belt. The one side antenna unit and the IC tag, and the other side antenna unit disposed with an interval in a width direction and the coaxial cable is embedded extending in the width direction. A calculation unit determines whether a detector has received a radio wave emitted from the IC tag through the coaxial cable and the other side antenna unit in response to a radio wave emitted from the detector, and then whether a vertical tear has been generated in the conveyor belt based on the determination result.

An embedded body including, at one end portion of a coaxial cable, one side antenna unit and an IC tag that is passive and connected to the one side antenna unit, and another side antenna unit at the other end portion of the coaxial cable is embedded in a conveyor belt. The one side antenna unit and the IC tag, and the other side antenna unit disposed with an interval in a width direction and the coaxial cable is embedded extending in the width direction. A calculation unit determines whether a detector has received a radio wave emitted from the IC tag through the coaxial cable and the other side antenna unit in response to a radio wave emitted from the detector, and then whether a vertical tear has been generated in the conveyor belt based on the determination result.

A bulk material conveyor include a housing having a first end with an inlet and a second end with a discharge and a conveyor at least partially positioned in the housing and extending from the inlet to the discharge. A support assembly has a base frame and an extension mechanism operably connected to the base frame for positioning the housing into an inclined position. A motor assembly is configured to drive the conveyor for advancing bulk material through the housing. A hopper is disposed at the intake end of the housing and includes a tapered wall section extending downwardly from a first end to a second end adjacent the inlet in the housing. A gate assembly is interposed between the hopper and the housing and includes a door positionable between a closed position and a fully opened position for metering the bulk material directed into the housing at the inlet.