The invention relates to a manufacturing process for a reinforced conveyor belt and product thereby obtained comprising a plurality of plastic modules wherein each module comprises at least one opening that houses a roller and is configured to rotate with respect to a shaft, which consists of a metal tube able to be filled with plastic material; and which comprises the stages of (i) inserting the shaft in an injection mold for a plastic module in the region corresponding to the opening; and (ii) a single stage of injecting the plastic module such that said injected plastic fills the inside of the shafts forming a single assembly or structure with the body of the module.

A transfer module for a universal sorting conveyor has a ball belt looped around two pulley assemblies mounted to a frame and driven in a machine direction. Two bi-directional cross-belt assemblies are mounted to the frame to provide two smooth surfaced belts each supported on a roller bed. The belts extend beneath and engage the ball belt to advance a conveyed parcel in the cross direction. Each cross belt assembly has internal motorized drive rollers at the ends and a multiplicity of closely spaced idler rollers of smaller diameter than the drive rollers which define the roller bed, with a spacing between the idlers rollers of less than one inch. The ball belt has a plurality of plastic link bodies pivotally connected to one another, each with a downwardly opening socket having downwardly facing entry notches which allow distortion of the socket for entry of a ball therein.

A transfer module for a universal sorting conveyor has a ball belt looped around two pulley assemblies mounted to a frame and driven in a machine direction. Two bi-directional cross-belt assemblies are mounted to the frame to provide two smooth surfaced belts each supported on a roller bed. The belts extend beneath and engage the ball belt to advance a conveyed parcel in the cross direction. Each cross belt assembly has internal motorized drive rollers at the ends and a multiplicity of closely spaced idler rollers of smaller diameter than the drive rollers which define the roller bed, with a spacing between the idlers rollers of less than one inch. The ball belt has a plurality of plastic link bodies pivotally connected to one another, each with a downwardly opening socket having downwardly facing entry notches which allow distortion of the socket for entry of a ball therein.

A depalletizing device for depalletizing a transport container from a storage surface includes a frame, a belt conveyor unit, a drive unit, and a plurality of balls. The belt conveyor unit is disposed so as to be height-adjustable on the frame by the drive unit and the plurality of balls are integrated in and protrude from the belt conveyor unit, are rotatable by the drive unit, and form a bearing face for the transport container.

A depalletizing device for depalletizing a transport container from a storage surface includes a frame, a belt conveyor unit, a drive unit, and a plurality of balls. The belt conveyor unit is disposed so as to be height-adjustable on the frame by the drive unit and the plurality of balls are integrated in and protrude from the belt conveyor unit, are rotatable by the drive unit, and form a bearing face for the transport container.

A conveyor system includes a conveyor belt having a plurality of article-diverting conveyor belt rollers. An underlying drive roller assembly includes a plurality of pivotable rollers carriers, each having a freely rotatable drive roller that contacts the conveyor belt rollers from below. An actuator engages an orientation device to pivot the carriers and change the orientation of the drive rollers. The drive rollers may also move into and out of engagement with the conveyor belt rollers as their orientation changes. The orientation device is sandwiched between three-dimensional support plates to adjust the orientation of the drive rollers relative to the belt rollers. A top support plate includes corrugated vertical walls forming wearstrip holders. The orientation device may raise or lower the drive rollers during pivoting of the roller carriers. The drive roller assembly may be a modular assembly that can be customized for varying sizes, shapes and configurations.

A conveyor system includes a conveyor belt having a plurality of article-diverting conveyor belt rollers. An underlying drive roller assembly includes a plurality of pivotable rollers carriers, each having a freely rotatable drive roller that contacts the conveyor belt rollers from below. An actuator engages an orientation device to pivot the carriers and change the orientation of the drive rollers. The drive rollers may also move into and out of engagement with the conveyor belt rollers as their orientation changes. The orientation device is sandwiched between three-dimensional support plates to adjust the orientation of the drive rollers relative to the belt rollers. A top support plate includes corrugated vertical walls forming wearstrip holders. The orientation device may raise or lower the drive rollers during pivoting of the roller carriers. The drive roller assembly may be a modular assembly that can be customized for varying sizes, shapes and configurations.

A modular transfer system with a primary flow system and a diverter system. The primary flow system includes a primary flow belt for conveying an article along a primary flow path from an infeed side of the modular transfer system to a pass-through side of the modular transfer system. The diverter system includes one or more diverter belts for diverting an article from the primary flow path towards a divert side of the modular transfer system. The primary flow belt includes multiple movable components contacting the diverter belt. The movable components can have one or more rotational degrees of freedom.

A modular transfer system with a primary flow system and a diverter system. The primary flow system includes a primary flow belt for conveying an article along a primary flow path from an infeed side of the modular transfer system to a pass-through side of the modular transfer system. The diverter system includes one or more diverter belts for diverting an article from the primary flow path towards a divert side of the modular transfer system. The primary flow belt includes multiple movable components contacting the diverter belt. The movable components can have one or more rotational degrees of freedom.

A transfer module assembly includes a frame, a conveyor belt with internal rotating elements, where the conveyer belt is supported by the frame, conveyor drive rollers supported by the frame and configured to drive the conveyor belt, a flat transfer belt mounted beneath the conveyor belt and configured to contact undersides of the internal rotating elements of the conveyor belt in operation, and flat transfer belt drive rollers supported by the frame and configured to drive the flat transfer belt. The conveyor drive rollers are friction-based and operate without use of a sprocket, and comprise depressions for receiving the internal rotating elements of the conveyor belt.