The present invention of a digital dental implant replica for a dental model manufactured with 3D additive technology and a system relates to a digital dental implant replica to simulate the position of the dental implant in a dental model which has been produced by means of 3D printing processes or CAD/CAM systems, providing greater precision and maneuverability with respect to analog systems in the orientation of the implant in the dental model due to a simple retention system which is easy to use and detachable.

A method and system are provided for manufacturing a physical dental model. A virtual model is provided representative of at least a portion of the intra-oral cavity including at least one dental implant implanted therein, and the virtual model includes a virtual portion representative of each dental implant. The virtual spatial disposition of each such virtual portion is determined with respect to the virtual model, corresponding to a real spatial disposition of the respective implant with respect to the intra oral cavity. A physical model is then manufactured based on the virtual model, the physical model including a physical analog corresponding to each implant at a respective physical spatial disposition with respect to the physical model corresponding to the respective virtual spatial disposition of the respective virtual portion with respect to the first virtual model as already determined. In some embodiments, a jig is provided configured for maintaining a desired physical spatial disposition between the physical analog and a cavity of the physical dental model at least until the physical analog is affixed in the cavity.

System, components and method for creating a set of dentures using the patient's mouth as an intra-oral articulator by use of an upper and/or lower disposable dental impression tray for creating the impression of the edentulous or partial edentulous mouth, the trays having a horizontal support bar and an upwardly extending short wall, with ridges, for mechanically accepting waxed backs of artificial teeth thereto. A screw with partial palatal tray can be secured through an aperture of the horizontal support bar and locked in place.

An apparatus and system is disclosed for dental modeling. The apparatus includes a first tray positioned opposite a second tray and a dearticulating hinge coupling the first tray to the second tray. The dearticulating hinge includes a first hinging element coupled to one of the first tray and the second tray and a second hinging element coupled to the other of the first tray and the second tray. At least one of the first hinging element and the second hinging element includes a disengaging element configured to engage a spur to uncouple the first hinging element from the second hinging element upon extending the first tray and the second tray beyond a predefined angle relative to one another.

Embodiments of the invention can accommodate multiple variations and goals of impressions, including but not limited to dental and orthodontic models. To adapt embodiments of the invention for multiple purposes, and to standardize the process, embodiments include a housing that allows for impressions to be suspended and/or sealed in the housing so that modelling material can pour up the impression, form a model base or some other type of design, and/or articulate the models if desired, without the need for or with reduced need for trimming and substantial reduction of time and use of modelling material (hereafter “MM”) like gypsum, stone, plaster, resin, etc. Embodiments allow models to be created and formed and articulated if desired. Professionals may pour up impressions, form base models, and, optionally, articulate models, allowing less waste, material, and use of time than traditional and current methods.

A dental model and related systems and methods, including a first component representing a portion of a patient's jaw and a second component that is demountably attachable to the first component, and a second component representing a dental structure of interest, such as the remaining portion of a tooth or a dental implant.

A method for treating a subject's teeth. A target configuration for the subject's teeth is determined. Receiving features are produced on a dental base in response to the target configuration, the receiving features being configured to receive physical tooth models. The physical tooth models are assembled on the dental base to form a physical arch model. A dental aligner is produced using the physical arch model to move the subject's teeth to the target configuration. A method for making a multi-layer dental aligner includes placing a first layer of a first aligner-making material over one or more physical tooth models, conforming the first layer of the first aligner-making material to the surfaces of the one or more physical tooth models, placing a second layer of a second aligner-making material over the first layer of the first aligner-making material, and conforming the second layer of the second aligner-making material to the surfaces of the first layer of the first aligner-making material over the one or more physical tooth models to produce the multi-layer dental aligner. A method for making a non-uniform dental aligner includes non-uniformly heating the sheet of aligner-making material and holding the sheet of aligner-making material against one or more physical tooth models to produce the non-uniform dental aligner.

Systems and methods are disclosed to prevent interference between two physical tooth models in a physical dental arch model by acquiring the coordinates of a plurality of points on the surfaces of each of the two physical tooth models and digitally representing the surfaces of each of the two physical tooth models by a mesh of points in three dimensions using the acquired coordinates. The meshes representing the surfaces of the two physical tooth models intersect at least at one point to form an overlapping portion. The method also includes calculating the depth of the overlapping portion between the two meshes to quantify the interference of the two physical tooth models.

A tool for forming a dental restoration includes a mold body configured to provide a customized fit with at least one tooth of a patient. In some examples, the mold body defines an aperture configured to align with a portion of a surface of a tooth. The aperture is sufficiently large to allow placement and flow of restorative material over the desired portion of the surface of the tooth to be restored. The mold body is configured to combine with the at least one tooth of the patient to define a mold cavity encompassing at least a portion of desired tooth structure of the tooth to be restored.

A method and system are provided for manufacturing a physical dental model. A virtual model is provided representative of at least a portion of the intra-oral cavity including at least one dental implant implanted therein, and the virtual model includes a virtual portion representative of each dental implant. The virtual spatial disposition of each such virtual portion is determined with respect to the virtual model, corresponding to a real spatial disposition of the respective implant with respect to the intra oral cavity. A physical model is then manufactured based on the virtual model, the physical model including a physical analog corresponding to each implant at a respective physical spatial disposition with respect to the physical model corresponding to the respective virtual spatial disposition of the respective virtual portion with respect to the first virtual model as already determined. In some embodiments, a jig is provided configured for maintaining a desired physical spatial disposition between the physical analog and a cavity of the physical dental model at least until the physical analog is affixed in the cavity.