A linear motor conveyor system with alternate drive. The system includes: at least one linear motor track section; at least one alternate drive track section having the same configuration as the linear motor track section but incorporating an alternate drive mechanism; a plurality of moving elements configured to move along the linear motor track section and alternate drive track section; and a control system for controlling the moving elements to move on the linear motor track section and the alternative drive track section. The alternate drive track section may include: a belt drive including a belt, a belt drive motor and a friction element on the moving element to engage with the belt such that movement of the belt causes the moving element to move along the track section due to friction. The alternate drive track section may alternatively include a simplified linear motor track section.

An automatic tensioning apparatus is provided that includes a tensioning drive unit having a longitudinally extending stationary base frame with a plurality of opposing guides extending between a lower portion and an upper portion, and a plurality of rotatable feed wheels positioned about the lower portion. The tensioning drive unit further includes a translatable drive frame having a plurality of rollers engaged with the plurality of opposing guides, along with a drive assembly coupled with the drive frame, and including a drive motor and a tensile member interface for engaging and rotationally translating a tensile member, as well as a first drive frame actuator actuatable to provide a vertically translating force upon the drive frame.

An automatic tensioning apparatus is provided that includes a tensioning drive unit having a longitudinally extending stationary base frame with a plurality of opposing guides extending between a lower portion and an upper portion, and a plurality of rotatable feed wheels positioned about the lower portion. The tensioning drive unit further includes a translatable drive frame having a plurality of rollers engaged with the plurality of opposing guides, along with a drive assembly coupled with the drive frame, and including a drive motor and a tensile member interface for engaging and rotationally translating a tensile member, as well as a first drive frame actuator actuatable to provide a vertically translating force upon the drive frame.