A device and method for automatically stacking packages with different dimensions on a support in a specified spatial arrangement includes determining the order and spatial position of packages with different dimensions in the stack to be formed on the support, arranging the packages on loading aids in the necessary order using a conveyor system, and transporting the packages from the conveyor system to the spatial positions which are calculated in advance on the support or on the stack being formed on the support by a handling means of a stacking device for forming the stack, where the handling means of the stacking device are designed to lift each package from the loading aid such that a gripper arranged on a robot arm grips and deposits at least one package at the calculated spatial position on the support or on the stack being formed on the support in one movement.

Embodiments of product handling systems facilitate transfer of individual product items from incoming bulk form into dedicated trays for inspection, sorting, selection, and packaging. Inspection may comprise interrogation of product items within a tray by electromagnetic (e.g., optical, hyperspectral) or other (e.g., physical, acoustic, gas sensing, etc.) techniques. Prior to packaging, product items disposed within the tray may be stored in a moveable carousel responsible for controlling environmental factors such as temperature, humidity, illumination, ambient gases, product-to-product interactions, and/or others. Movement of product items from a carousel's transfer station to an outside staging position may be accomplished using robots and/or conveyor belts. Embodiments may allow rapid, low-cost consumer selection of specific individual product items based upon their accompanying metadata (e.g., source, identifier), in combination with the results of inspection (e.g., visual appearance). Embodiments may receive product items pre-packaged in tray format to expedite inspection, sorting, selection, and packaging.

An automated system for transferring articles from a container. An item transfer system includes a frame configured to receive a first tray and a second tray, a movable paddle assembly, a frame, and a plurality of actuators. The system is configured to transfer articles from the first tray to the second tray by an automated process including securing the articles within the first tray with the paddle assembly, moving a lifting assembly or an item support platform such that the articles are in a slidable configuration relative to the first tray, moving the paddle assembly and/or the item support platform in one or more linear translations to remove the items from the first tray and place the items above the second tray, and releasing the items into the second tray.

A system and method are provided for loading trays with articles using a first tray conveyor on which empty trays are delivered and an article conveyor on which articles are delivered to be transferred onto empty trays. The trays include a frame with a peripheral raised edge and a base having at least one aperture and a transport plate for the articles, the transport trays being positioned on the base of the frame. A lifting apparatus is provided for the transport plate of the tray at a height that is about equal to the height of the article conveyor, such as about 10 millimeters (10 mm) or less to reduce or eliminate drop forces as articles as transferred from the article conveyor onto the tray.

An unloading method for unloading a machining product of a workpiece machining operation from a product support is provided. The method includes moving the machining product with a transfer movement along a transfer axis into an unloading region including a spatial unloading region limit located along the transfer axis and an unloading region length along the transfer axis which is larger than an actual product length of the machining product along the transfer axis; and continuing the unloading operation after the machining product has been provided for unloading. A reference length extends along the transfer axis and is at least the actual product length. After completion of the transfer movement, a distance along the transfer axis is compared with the limit distance from the reference point, and the unloading operation is continued only under a condition that the distance is less than the limit distance.

A transport system for conveying a plastic tray for transporting and unloading goods is described, wherein the plastic tray has a bottom, a frame and openings with a cruciform cross-section in the bottom for the reach-through of lifting pins of the transport system, and wherein the transport system has a conveyor belt and an unloading station with lifting pins. The lifting pins have a cruciform cross-section, which is complementary to the cruciform openings of the plastic tray.

The present invention relates to a two part storage container (10) for storing a product item (80) in an automated storage and retrieval system (1). The storage container (10), in an assembled configuration, comprises a base panel (11) and four side panels (12) extending from the base panel (11). The base panel (11) and the four side panels (12) define a storage space. The storage container (10) has a top opening (13) to provide access to the storage space. The two parts of the storage container (10) comprise an upper container section (20) comprising at least two of the side panels (12a) and a lower container section (30) comprising at least the base panel (11). The upper container section (20) and the lower container section (30) are configured to allow vertical movement of the upper container section (20) relative to the lower container section (30). The storage container (10) is in a split configuration when the upper container section (20) is moved vertically relative to the lower container section (30).

A system and method are provided for loading trays with articles using a first tray conveyor on which empty trays are delivered and an article conveyor on which articles are delivered to be transferred onto empty trays. The trays include a frame with a peripheral raised edge and a base having at least one aperture and a transport plate for the articles, the transport trays being positioned on the base of the frame. A lifting apparatus is provided for the transport plate of the tray at a height that is about equal to the height of the article conveyor, such as about 10 millimeters (10 mm) or less to reduce or eliminate drop forces as articles as transferred from the article conveyor onto the tray.

Embodiments of product handling systems facilitate transfer of individual product items from incoming bulk form into dedicated trays for inspection, sorting, selection, and packaging. Inspection may comprise interrogation of product items within a tray by electromagnetic (e.g., optical, hyperspectral) or other (e.g., physical, acoustic, gas sensing, etc.) techniques. Prior to packaging, product items disposed within the tray may be stored in a moveable carousel responsible for controlling environmental factors such as temperature, humidity, illumination, ambient gases, product-to-product interactions, and/or others. Movement of product items from a carousel's transfer station to an outside staging position may be accomplished using robots and/or conveyor belts. Embodiments may allow rapid, low-cost consumer selection of specific individual product items based upon their accompanying metadata (e.g., source, identifier), in combination with the results of inspection (e.g., visual appearance). Embodiments may receive product items pre-packaged in tray format to expedite inspection, sorting, selection, and packaging.

A system may include a frame extending from a first position on an item process line to a second position on the item process line. The system may include a tray disposer connected to the frame, the tray disposer configured to receive a tray having a plurality of items therein and to position the tray at the first position. The system may include a lifting system comprising a vertical frame movably connected to the frame and an item securer movably connected to the vertical frame. The item securer may be configured to remove the plurality of items from the tray and secure the items prior to the items being moved, and after removing the plurality of items from the tray, move the plurality of items from the first position to the second position on the item process line.