Disclosed is a method for picking items according to the goods-to-man principle a picking station in which items are placed in order load carriers that are conveyed through the picking station in a row, and the put place of the order load carriers in the row changes when a chronologically preceding order load carrier is loaded and conveyed away. This disclosure also relates to a corresponding order picking station.

An arrangement of loaded packages is estimated three-dimensionally. A loading position at which a target package is loaded next is determined based on the estimated arrangement. A position at which the target package is loaded is instructed by irradiation with an index light indicating the determined loading position. This method allows a package to be loaded in a limited space, for example, the package to be loaded optimally in a transport device or in a storehouse.

Tracking and digitization method and system for warehouse inventory management is provided to greatly increase the visibility of the events at a warehouse, provide a comprehensive cataloging of every single event, compare that event against the expected event, and report any discrepancies immediately so that they can be fixed prior to causing costly mistakes. Further, it reduces the need for costly quality control personnel in the warehouse. Embodiments of this invention greatly enhance the accuracy of inventory, at a vastly reduced cost. In an indoor environment, GPS cannot be used to track the location of the forklifts or vehicles in the warehouse because most warehouses have metal constructions and present a “GPS denied” environment. Hence one must resort to vision, lidar, or inertial, or a combination of such sensors to accurately track location.

Warehouse automation and methods of automatically sorting and sequencing items can be implemented to streamline and expedite order fulfillment and store replenishment processes in a cost-effective manner. Some embodiments described herein include: (i) picking or retrieving items from an inventory storage area, (ii) decanting individual items and placing them on carriers of a high-speed sorting and conveyance system, and (iii) final sortation as per customer orders. In some embodiments, the high-speed sorting and conveyance system includes multiple shuttles that each carry an individual item to a designated final order sortation system.

Methods and systems are provided for verifying a pick/put operation within an order fulfilment workstation or a storage rack. An optical device observes an operator performing a pick/put operation at the workstation. An indicia is located on the operator such that it is visible to the optical device. Image data of the indicia captured by the optical device is transmitted to a control system of the workstation. The control system determines a relative location of the indicia and then determines the location at which an item was picked from or put to relative to the workstation within a high degree of positional accuracy. The method verifies that the operator has completed the assigned pick/put operation at the required location. The methods and systems may be adapted to track or monitor relative positions of mobile and stationary equipment in an automated warehouse.

A method and system for picking or put-away within a logistics facility. The system includes a central server and at least one mobile manipulation robot. The central server is configured to communicate with the robots to send and receive picking data which includes a unique identification for each item to be picked, a location within the logistics facility of the items to be picked, and a route for the robot to take within the logistics facility. The robots can then autonomously navigate and position themselves within the logistics facility by recognition of landmarks by at least one of a plurality of sensors. The sensors also provide signals related to detection, identification, and location of a item to be picked or put-away, and processors on the robots analyze the sensor information to generate movements of a unique articulated arm and end effector on the robot to pick or put-away the item.

A confirmation system including a touchless sensor and method for confirming that an order fulfilment operation has been performed. The system includes at least one touchless sensor to sense or recognize a gesture given by an operator, wherein the gesture confirms that a desired operation has been performed. The touchless sensor is connected to a workflow control system configured to transmit order fulfilment information to and from the touchless sensor. The touchless sensor is configurable to recognize a plurality of gestures, and may be configured to recognize those gestures at a plurality of distances away from the touchless sensor. The touchless system is configurable to provide alerts to operators to indicate locations requiring action. The confirmation system may be provided with a cubby or bin order fulfilment system. Additional features include placement or retrieval sensors, cubby illumination lights, pick-to and put-to lights, and information scanners.

A method and system for stocking and assembling SKUs includes stocking SKUs out of a lane, from the back of a downward slanting shelf, unit by unit, in long, narrow, single files separated by dividers, and with supplementary storage space available nearby. In addition it includes picking SKUs for multiple orders simultaneously off of shelves and onto a conveyor, registering all SKUs riding on the conveyor, and sorting and packing SKUs upon receiving notifications to do so as they ride on the conveyor. All coordinated such that after being brought to the stocking lane or supplementary storage space, SKUs are stocked into the shelves, picked off of the shelves and onto the conveyor, and then registered as riding on the conveyor, at which point timed notifications lead SKUs riding on the conveyor to be sorted and packed into orders which are then confirmed as being complete.

A mobile manipulator robot for retrieving inventory items from a storage system. The robot includes a body, a wheel assembly, a sensor to locate a position of the robot within the storage system, an interface configured to send processor readable data to a remote processor and to an operator interface, and receive processor executable instructions from the remote processor and from the operator interface, an imaging device to capture images of the inventory items, a picking manipulator, first and second pneumatic gripping elements for grasping the inventory items, and a coupler configured to mate with a valve to access a pneumatic supply for operating at least one of the first or second pneumatic gripping elements. The robot is configured to transition the valve from a closed condition to an open condition and selectively place one of the first or the second pneumatic gripping elements in communication with the pneumatic supply.

Device and method for visual technical support of manual order-picking processes through device with at least one (mobile) unit having optical sensing detection device, optical display device, data processing device and wireless data interface to data-processing system having product management software and connection device for active units. Each unit cyclically receives navigation information to produce directions on optical display device. Data for specific navigation results from comparing data from respective optical sensing detection device with stored reference/model data and position of current target of route-optimized list of goods transmitted to unit. Data for specific navigation is cyclically determined and transmitted to assigned unit and new navigation information for a next target on list does not occur until after optical detection of current target/placeholder replacement object by detection device, identification of detected object by the data processing device, and detection and logging of goods from storage location to target location.