A joining unit includes: a suction holding member having a suction surface configured to suction an end section of a sheet; a moving mechanism configured to move the suction surface toward an intermediate section of a sheet of a delivery-side original material roll along a path set in advance so that tension is applied to the sheet; and a regulating mechanism that is configured to switch between a regulated state in which a movement of the end section of the sheet with respect to the suction holding member due to the tension is regulated and an allowable state in which the movement of the end section of the sheet with respect to the suction holding member is allowed. The controller switches the regulating mechanism to the regulated state during the movement of the suction surface toward the intermediate section of the sheet of the delivery-side original material roll.

A joining unit includes: a suction holding member having a suction surface configured to suction an end section of a sheet; a moving mechanism configured to move the suction surface toward an intermediate section of a sheet of a delivery-side original material roll along a path set in advance so that tension is applied to the sheet; and a regulating mechanism that is configured to switch between a regulated state in which a movement of the end section of the sheet with respect to the suction holding member due to the tension is regulated and an allowable state in which the movement of the end section of the sheet with respect to the suction holding member is allowed. The controller switches the regulating mechanism to the regulated state during the movement of the suction surface toward the intermediate section of the sheet of the delivery-side original material roll.

A processing system and a method for processing a flexible substrate (e.g., a web) use a tensioner with a vacuum plate that can be moved along a transport direction of the flexible substrate with an indexer that intermittently moves the flexible substrate for processing. The tensioner and the indexer are controlled so that a relative speed between the indexer and the vacuum plate of the tensioner is maintained above a predefined threshold under all working conditions, even when the flexible substrate is stopped.

A processing system and a method for processing a flexible substrate (e.g., a web) use a tensioner with a vacuum plate that can be moved along a transport direction of the flexible substrate with an indexer that intermittently moves the flexible substrate for processing. The tensioner and the indexer are controlled so that a relative speed between the indexer and the vacuum plate of the tensioner is maintained above a predefined threshold under all working conditions, even when the flexible substrate is stopped.

A web processing roll for handling a web of material using vacuum is provided. The web processing roll includes a roll body. The roll body defines an outer periphery against which the web of material is held. The roll body defines a vacuum passage. At least one first vacuum hole fluidly connects to the vacuum passage provides vacuum proximate the outer periphery of the roll body to hold the web of material against the outer periphery with vacuum supplied to the at least one first vacuum hole by the vacuum passage. A first flow path of the vacuum hole extends at a first angle that is non-perpendicular to the rotational axis and is directed, at least in part, axially toward one of the first and second ends at the first outlet end of the at least one first vacuum hole.

A web processing roll for handling a web of material using vacuum is provided. The web processing roll includes a roll body. The roll body defines an outer periphery against which the web of material is held. The roll body defines a vacuum passage. At least one first vacuum hole fluidly connects to the vacuum passage provides vacuum proximate the outer periphery of the roll body to hold the web of material against the outer periphery with vacuum supplied to the at least one first vacuum hole by the vacuum passage. A first flow path of the vacuum hole extends at a first angle that is non-perpendicular to the rotational axis and is directed, at least in part, axially toward one of the first and second ends at the first outlet end of the at least one first vacuum hole.

The present invention provides a method and apparatus for transporting a discrete element. A preferably rotatably driven vacuum commutation zone (or internal vacuum manifold), preferably internal to a preferably independently driven porous vacuum roll or drum is disclosed. The vacuum manifold applies vacuum through pores in the driven porous vacuum roll or puck in order to hold material against an external surface of the vacuum roll or puck. By independently controlling the vacuum commutation zone and the driven porous surface, unique motion profiles of the vacuum commutation zone relative to the driven porous surface can be provided. Micro vacuum commutation port structures are also disclosed.

The present invention provides a method and apparatus for transporting a discrete element. A preferably rotatably driven vacuum commutation zone (or internal vacuum manifold), preferably internal to a preferably independently driven porous vacuum roll or drum is disclosed. The vacuum manifold applies vacuum through pores in the driven porous vacuum roll or puck in order to hold material against an external surface of the vacuum roll or puck. By independently controlling the vacuum commutation zone and the driven porous surface, unique motion profiles of the vacuum commutation zone relative to the driven porous surface can be provided. Micro vacuum commutation port structures are also disclosed.

A manufacturing apparatus of an absorbent body includes: a duct to convey fibrillated fibers via an air flow; a first drum to allow the fibers conveyed through the duct to be accumulated on an outer peripheral face by the suction force from the interior to convey a fiber body of the accumulated fibers, the first drum being a first pattern drum to define the shape of the fiber body; a spraying device to spray absorbent particles; a second drum to convey an aggregate obtained by collecting the sprayed particles on an outer peripheral face by the suction force from the interior, the second drum being a second pattern drum to control the distribution of the aggregate; and a layering unit to layer the fiber body and the aggregate to each other.

A manufacturing apparatus of an absorbent body includes: a duct to convey fibrillated fibers via an air flow; a first drum to allow the fibers conveyed through the duct to be accumulated on an outer peripheral face by the suction force from the interior to convey a fiber body of the accumulated fibers, the first drum being a first pattern drum to define the shape of the fiber body; a spraying device to spray absorbent particles; a second drum to convey an aggregate obtained by collecting the sprayed particles on an outer peripheral face by the suction force from the interior, the second drum being a second pattern drum to control the distribution of the aggregate; and a layering unit to layer the fiber body and the aggregate to each other.