Systems and methods utilizing stationary and/or moveable cutting components provide limited interference with web processing operations, such as pad spin and pitch alteration. Heat, laser, fluid, or mechanical cutting operations may be used, including respectively, a heated element (e.g., wire, ribbon, bar, or embossing or perforating element) that may be triggered inductively, water or steam jets, or improved knife/anvil cooperation.

Systems and methods utilizing stationary and/or moveable cutting components provide limited interference with web processing operations, such as pad spin and pitch alteration. Heat, laser, fluid, or mechanical cutting operations may be used, including respectively, a heated element (e.g., wire, ribbon, bar, or embossing or perforating element) that may be triggered inductively, water or steam jets, or improved knife/anvil cooperation.

A web cutting system is provided for use with a single transfer insert placement mechanism having at least one puck for transferring a discrete web and a continuous web feeding mechanism for feeding a continuous web wherein first and second rollers having substantially parallel axes and being aligned with one another form a nip at their juncture, an anvil is attached to one roller, a die is attached to the other roller, a vacuum source is coupled to one of the rollers, a plurality of vacuum apertures is formed in the same roller. One of the rollers is positioned adjacent to the single transfer insert placement mechanism and to the continuous web feeding mechanism. The continuous web is applied to one roller and at least one discrete web is transferred from the puck to the same roller after which a die cutting process of the webs occurs at the nip.

A web cutting system is provided for use with a single transfer insert placement mechanism having at least one puck for transferring a discrete web and a continuous web feeding mechanism for feeding a continuous web wherein first and second rollers having substantially parallel axes and being aligned with one another form a nip at their juncture, an anvil is attached to one roller, a die is attached to the other roller, a vacuum source is coupled to one of the rollers, a plurality of vacuum apertures is formed in the same roller. One of the rollers is positioned adjacent to the single transfer insert placement mechanism and to the continuous web feeding mechanism. The continuous web is applied to one roller and at least one discrete web is transferred from the puck to the same roller after which a die cutting process of the webs occurs at the nip.

A lamination system includes a film supply, a non-woven material supply, and a laminator. The laminator causes a film from the film supply to be laminated to a sheet from the non-woven material supply to establish a laminated sheet.

A lamination system includes a film supply, a non-woven material supply, and a laminator. The laminator causes a film from the film supply to be laminated to a sheet from the non-woven material supply to establish a laminated sheet.

A production system of a water-absorbent core. The supplying component thereof is configured to convey the fluffy cotton to the starting end of the transmission component, and the plurality of outlets of the supplying component for conveying the mixture of the fluff pulp and the hot-melt fibers to the transmission component are all located in the middle portion of the transmission component, the feeding port for conveying the super absorbent polymer to the transmission component and the outlets are arranged alternately along the transmitting direction of the transmission component, and each feeding port is located between the two outlets; the vacuum adsorption device can cause the mixture to be absorbed on the transmission component; the hot air penetration device performs hot air penetration treatment on the laminate; and the ultrasonic cutting device of the slitting mechanism is configured to ultrasonically cut the laminate after the hot air penetration treatment.

A production system of a water-absorbent core. The supplying component thereof is configured to convey the fluffy cotton to the starting end of the transmission component, and the plurality of outlets of the supplying component for conveying the mixture of the fluff pulp and the hot-melt fibers to the transmission component are all located in the middle portion of the transmission component, the feeding port for conveying the super absorbent polymer to the transmission component and the outlets are arranged alternately along the transmitting direction of the transmission component, and each feeding port is located between the two outlets; the vacuum adsorption device can cause the mixture to be absorbed on the transmission component; the hot air penetration device performs hot air penetration treatment on the laminate; and the ultrasonic cutting device of the slitting mechanism is configured to ultrasonically cut the laminate after the hot air penetration treatment.

Methods of separating and positioning discrete articles formed from a continuous length of articles are provided. The methods may comprise the steps of receiving a first portion of the continuous length on a first head in a receiving position of an orbit about a first rotational axis and receiving a second portion of the continuous length on a second head in the receiving position of the orbit about the first rotational axis. The methods may comprise providing a laser system configured to produce and direct a laser beam, and ablating a portion of the continuous length of articles intermediate the first head and the second head with the laser beam to separate the first portion of the continuous length of articles from the second portion of the continuous length of articles, thereby forming a discrete article on the first head.

Methods of separating and positioning discrete articles formed from a continuous length of articles are provided. The methods may comprise the steps of receiving a first portion of the continuous length on a first head in a receiving position of an orbit about a first rotational axis and receiving a second portion of the continuous length on a second head in the receiving position of the orbit about the first rotational axis. The methods may comprise providing a laser system configured to produce and direct a laser beam, and ablating a portion of the continuous length of articles intermediate the first head and the second head with the laser beam to separate the first portion of the continuous length of articles from the second portion of the continuous length of articles, thereby forming a discrete article on the first head.