Methods and apparatuses for manufacturing products having custom graphic designed are disclosed. A method may comprise printing a first order identifier graphic on a substrate material, the first order identifier graphic associated with a first order for a first set of products, printing a first set of one or more graphic designs on the material, the graphic designs associated with the first order, combining the material with one or more product components to form the first set of products, each of the products of the first set of products being associated with the first customer order and at least one of the products of the first set of products comprising the first order identifier graphic, performing a print quality inspection on the print test graphic, and after determining the print test graphic failed the print quality inspection, culling each of products associated with the first order.

According to one embodiment, a paper sheet processing apparatus includes a conveyance device with a conveyor belt, and an inspection device configured to inspect a paper sheet conveyed by the conveyor belt. The inspection device includes an image detection device configured to capture an image of the paper sheet and the conveyor belt and obtain an image of the paper sheet and the conveyor belt, an image processing device configured to detect a degradation level of the conveyor belt based on an belt image of the conveyor belt, and a controller configured to transmit information encouraging replacement of the conveyor belt to a monitor.

An image forming apparatus includes a conveyor, an actuator, an image forming unit, a detection unit, and a controller. The conveyor transports a sheet having a length measured in a transport direction. The actuator drives the conveyor. The image forming unit forms an image on the sheet. The detection unit includes a first sheet detection sensor that outputs a detection signal indicating whether the sheet transported by the conveyor passes through a first predetermined detection position. The controller controls the actuator based on the length of the sheet in response to an indication that the detection unit is not operating normally.

An image forming apparatus includes a conveyor, an actuator, an image forming unit, a detection unit, and a controller. The conveyor transports a sheet having a length measured in a transport direction. The actuator drives the conveyor. The image forming unit forms an image on the sheet. The detection unit includes a first sheet detection sensor that outputs a detection signal indicating whether the sheet transported by the conveyor passes through a first predetermined detection position. The controller controls the actuator based on the length of the sheet in response to an indication that the detection unit is not operating normally.

The invention relates to a method for separating and categorizing at least one substrate (02; 03) that originates from a sheet source (47) or is transported in the form of a material web (02) to a cross-cutting apparatus and is separated into a multiplicity of sheets (03) there, wherein the respective sheets (03) are inspected in respective inspection operations with regard to at least one property that the substrate (02; 03) already had before the particular separating operation or severing operation, and wherein the sheets (03) are each assigned to one of at least three categories in an assigning operation on the basis of the result of the inspection carried out in the particular inspection operation, and wherein each of the sheets (03) is deposited on a delivery pile (06; 07; 08) corresponding to its category, and to a substrate categorizing machine (01), which has a sheet source (47) or a material-web source (09) and a cross-cutting device (11), wherein the substrate categorizing machine (01) has, downstream of the sheet source (47) or downstream of the cross-cutting device (11), a sheet transport device (12) having a gripper system (13), and an inspection device (14; 16; 17; 18), and, downstream of the inspection device (14; 16; 17; 18), a delivery apparatus (19), which has at least three depositing stations (21; 22; 23).

The invention relates to a method for separating and categorizing at least one substrate (02; 03) that originates from a sheet source (47) or is transported in the form of a material web (02) to a cross-cutting apparatus and is separated into a multiplicity of sheets (03) there, wherein the respective sheets (03) are inspected in respective inspection operations with regard to at least one property that the substrate (02; 03) already had before the particular separating operation or severing operation, and wherein the sheets (03) are each assigned to one of at least three categories in an assigning operation on the basis of the result of the inspection carried out in the particular inspection operation, and wherein each of the sheets (03) is deposited on a delivery pile (06; 07; 08) corresponding to its category, and to a substrate categorizing machine (01), which has a sheet source (47) or a material-web source (09) and a cross-cutting device (11), wherein the substrate categorizing machine (01) has, downstream of the sheet source (47) or downstream of the cross-cutting device (11), a sheet transport device (12) having a gripper system (13), and an inspection device (14; 16; 17; 18), and, downstream of the inspection device (14; 16; 17; 18), a delivery apparatus (19), which has at least three depositing stations (21; 22; 23).

The relay conveyance device includes a relay conveyance path, a plurality of conveyance members, at least one detection member and a control device. The control device executes a correction processing such that, in a state where a first sheet and a second sheet positioned at the upstream side from the first sheet are conveyed along the relay conveyance path, a sheet interval from a detection end of the first sheet by the detection member to a detection start of the second sheet by the detection member is compared with a predetermined target value, when the sheet interval is smaller than the target value, the conveyance speed of the conveyance member is decreased so as to widen the sheet interval, and when the sheet interval is larger than the target value, the conveyance speed of the conveyance member is increased so as to shorten the sheet interval.

The relay conveyance device includes a relay conveyance path, a plurality of conveyance members, at least one detection member and a control device. The control device executes a correction processing such that, in a state where a first sheet and a second sheet positioned at the upstream side from the first sheet are conveyed along the relay conveyance path, a sheet interval from a detection end of the first sheet by the detection member to a detection start of the second sheet by the detection member is compared with a predetermined target value, when the sheet interval is smaller than the target value, the conveyance speed of the conveyance member is decreased so as to widen the sheet interval, and when the sheet interval is larger than the target value, the conveyance speed of the conveyance member is increased so as to shorten the sheet interval.

A device for detecting the flatness of a sheet material includes a conveyor, a gantry, a beam, an industrial camera unit, a speed measurement unit, a vibration measurement unit, a multi-line laser, a cable carrier, an industrial controller, and a control cabinet. The conveyor is disposed beneath the gantry and includes a plurality of pinch roll assemblies for feeding a sheet material. The beam is disposed on the gantry and includes a first side and a second side. The industrial camera unit is disposed on the first side of the beam and includes at least two industrial cameras. The speed measurement unit is disposed between the at least two industrial cameras. The vibration measurement unit is disposed on the second side of the beam and includes at least two distance measurement devices. The multi-line laser is disposed between the at least two distance measurement devices.

A device for detecting the flatness of a sheet material includes a conveyor, a gantry, a beam, an industrial camera unit, a speed measurement unit, a vibration measurement unit, a multi-line laser, a cable carrier, an industrial controller, and a control cabinet. The conveyor is disposed beneath the gantry and includes a plurality of pinch roll assemblies for feeding a sheet material. The beam is disposed on the gantry and includes a first side and a second side. The industrial camera unit is disposed on the first side of the beam and includes at least two industrial cameras. The speed measurement unit is disposed between the at least two industrial cameras. The vibration measurement unit is disposed on the second side of the beam and includes at least two distance measurement devices. The multi-line laser is disposed between the at least two distance measurement devices.